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FRONT BRAKE(for 17 inch Front Disc Brake) REASSEMBLY

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CAUTION / NOTICE / HINT

Tip:

Perform the removal and installation of the front disc brake piston, cylinder boot and piston seal one side at a time.

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PROCEDURE


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    TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG


    1. Temporarily install the front disc brake bleeder plug to the front disc brake cylinder.

      Tip:

      Fully tighten the front disc brake bleeder plug after bleeding the system.

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    INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP


    1. Install the front disc brake bleeder plug cap to the front disc brake bleeder plug.

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    INSTALL PISTON SEAL


    1. B0070BWC08
      B006Y8C Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the entire circumference of a new piston seal.

    2. B006ZGLC02
      *1 Piston Seal
      *2 Front Disc Brake Cylinder

      Install the piston seal to the front disc brake cylinder.

      Note:

      Securely install the piston seal into the groove of the front disc brake cylinder.

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    INSTALL FRONT DISC BRAKE PISTON


    1. B0070N1C04
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      B006Y8C Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

    2. Install the cylinder boot to the front disc brake piston.

      Note:

      Securely install the cylinder boot into the groove of the front disc brake piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the front disc brake cylinder.

      Note:

      Do not forcibly install the front disc brake piston into the front disc brake cylinder.

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    INSTALL CYLINDER BOOT


    1. B006XWQC04
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      *3 Front Disc Brake Cylinder

      Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

      Note:

      • Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.

      • Do not damage the cylinder boot.