VACUUM PUMP(for 2GR-FKS) INSTALLATION

PROCEDURE


  1. INSTALL VACUUM PUMP ASSEMBLY


    1. When using a new vacuum pump assembly:


      1. B006Z5UC01
        *1 No. 2 O-ring
        *2 No. 3 O-ring
        B006Z38 Engine oil

        Apply engine oil to the No. 2 O-ring and No. 3 O-ring which are installed to a new vacuum pump assembly.

    2. When reusing the vacuum pump assembly:


      1. B006Z5UC01
        *1 No. 2 O-ring
        *2 No. 3 O-ring
        B006Z38 Engine oil

        Apply engine oil to a new No. 2 O-ring and No. 3 O-ring and install them to the vacuum pump assembly.

    3. Apply engine oil to the inner surface of the installation hole.

    4. B0071CNC01
      *a Coupling Teeth
      *b Groove
      *c Oil Pipe

      Temporarily install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth engages with the groove of the camshaft.

      Note


      • Ensure that the vacuum pump assembly is installed securely.

      • Be careful not to pinch the O-ring.

    5. B0071TEN01

      Install the vacuum pump assembly with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.

      • Tighten the 3 bolts in the order shown in the illustration.

  2. CONNECT AIR TUBE


    1. B0071O9

      Connect the air tube to the vacuum pump assembly and slide the clip to secure it.

  3. INSTALL ENGINE WIRE


    1. B006ZM0

      Install the earth wire with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. B00716N

      Install the engine wire with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL NO. 2 SURGE TANK STAY


    1. B0070ZRN01

      Install the No. 2 surge tank stay with the 2 bolts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  5. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  6. INSPECT VACUUM PUMP OPERATION

    Click here