BRAKE BOOSTER(for RHD) REMOVAL

CAUTION / NOTICE / HINT

Note

Make sure to release vacuum from the brake booster assembly before removing the brake master cylinder sub-assembly from the brake booster assembly.

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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  2. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

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  3. REMOVE FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

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  4. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

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  5. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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  6. SEPARATE SUCTION PIPE SUB-ASSEMBLY


    1. B006YLW

      Disengage the clamp to separate the suction pipe sub-assembly from the brake tube clamp bracket.

      Note


      • Do not deform the refrigerant lines.

      • Do not damage the clamp.

    2. B006WYG

      Disengage the clamp to separate the suction pipe sub-assembly from the engine mounting insulator sub-assembly RH.

      Note


      • Do not deform the refrigerant lines.

      • Do not damage the clamp.

    3. B00706X

      Remove the bolt and rotate the hook connector as shown in the illustration.

    4. Disconnect the suction pipe sub-assembly from the air conditioning unit assembly.

    5. Remove the O-ring from the suction pipe sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  7. SEPARATE AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. B006XT3

      Disconnect the connector from the air conditioner tube and accessory assembly.

    2. B006ZBJ

      Disengage the clamp to separate the air conditioner tube and accessory assembly.

      Note


      • Do not deform the refrigerant lines.

      • Do not damage the clamp.

    3. B006YIV

      Disconnect the air conditioner tube and accessory assembly from the air conditioning unit assembly.

    4. Remove the O-ring from the air conditioner tube and accessory assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  8. DISCONNECT UNION TO CHECK VALVE HOSE


    1. B006Y8W

      Slide the clip and disconnect the union to check valve hose from the brake booster assembly.

  9. LOOSEN LOCK NUT


    1. B00708IC01
      *1 Lock Nut
      *2 Brake Master Cylinder Push Rod Clevis

      Loosen the lock nut of the brake master cylinder push rod clevis.

  10. REMOVE PUSH ROD PIN

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  11. SEPARATE BRAKE LINE


    1. B006WTQ

      Remove the bolt and separate the front brake tube way from the vehicle body.

    2. B00703C

      Disengage the clamp and separate the No. 2 brake tube clamp from the vehicle body.

      Note

      Do not kink or damage the brake lines.

    3. Disengage the 3 clamps to remove the No. 2 brake tube clamp from the brake lines.

      Note

      Do not kink or damage the brake lines.

  12. REMOVE BRAKE BOOSTER ASSEMBLY


    1. B006ZLG

      Remove the 4 nuts and push the brake booster assembly toward the engine compartment.

      Note

      Do not apply excessive force to the brake lines or refrigerant lines.

    2. Remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.

    3. Remove the brake booster assembly from the vehicle body.

      Note

      Do not apply excessive force to the brake lines or refrigerant lines.

  13. REMOVE BRAKE BOOSTER GASKET