BRAKE PEDAL(for RHD) ADJUSTMENT

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT


    1. Remove the front door scuff plate RH.

      Tech Tips

      Use the same procedure as for the LH side.

      Click here

    2. Remove the cowl side trim sub-assembly RH.

      Tech Tips

      Use the same procedure as for the LH side.

      Click here

    3. Remove the No. 1 instrument panel under cover sub-assembly.

      Click here

    4. Remove the accelerator pedal pad.

      Tech Tips

      Use the same procedure as for the LHD.

      for 2AR-FE: Click here

      for 2GR-FKS: Click here

    5. Remove the accelerator pedal.

      Tech Tips

      Use the same procedure as for the LHD.

      for 2AR-FE: Click here

      for 2GR-FKS: Click here

    6. Check the brake pedal height.

      Tech Tips

      Inspect and adjust the brake pedal height with the floor carpet and front floor mat folded back.


      1. Measure the shortest distance between the brake pedal pad surface and floor panel as shown in the illustration.

        B0070F1C02
        *1 Brake Pedal Pad - -
        *a Brake Pedal Height *b Measuring Plane of Floor Panel
        *c 36 mm (1.42 in.) - -
        Brake Pedal Height from Floor Panel
        149.5 to 159.5 mm (5.89 to 6.28 in.)

        If the brake pedal height is not as specified, inspect and adjust the push rod length according to the procedure below.

    7. Adjust the push rod length.


      1. B0070XVC01
        *1 Lock Nut
        *2 Stop Light Switch Assembly
        *a Floor Panel
        *b Brake Pedal Height

        Remove the stop light switch assembly.

        Click here

      2. Loosen the lock nut.

      3. Adjust the brake pedal height by turning the push rod.

        Brake Pedal Height from Floor Panel
        149.5 to 159.5 mm (5.89 to 6.28 in.)

      4. Tighten the lock nut.

        Torque:
        26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      5. Install the stop light switch assembly.

        Click here

    8. Install the accelerator pedal.

      Tech Tips

      Use the same procedure as for the LHD.

      for 2AR-FE: Click here

      for 2GR-FKS: Click here

    9. Install the accelerator pedal pad.

      Tech Tips

      Use the same procedure as for the LHD.

      for 2AR-FE: Click here

      for 2GR-FKS: Click here

    10. Install the No. 1 instrument panel under cover sub-assembly.

      Click here

    11. Install the cowl side trim sub-assembly RH.

      Tech Tips

      Use the same procedure as for the LH side.

      Click here

    12. Install the front door scuff plate RH.

      Tech Tips

      Use the same procedure as for the LH side.

      Click here

  2. INSPECT BRAKE PEDAL FREE PLAY


    1. Stop the engine and firmly depress the brake pedal several times until no vacuum is left in the brake booster assembly.

    2. B0070V3C09
      *a Brake Pedal Free Play

      Depress the brake pedal until a slight resistance is felt. Measure the distance as shown in the illustration.

      Brake Pedal Free Play
      1.0 to 6.0 mm (0.0394 to 0.236 in.)

      If the brake pedal free play is not as specified, check the stop light switch clearance.

      Click here

      If the brake pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

  3. INSPECT BRAKE PEDAL RESERVE DISTANCE

    Tech Tips

    Measure the distance at the same point used for the brake pedal height inspection.


    1. With the engine running, depress the brake pedal and measure the brake pedal reserve distance as shown in the illustration.

      B006XP3C02
      *1 Brake Pedal Pad - -
      *a Brake Pedal Reserve Distance *b Measuring Plane of Floor Panel
      *c 36 mm (1.42 in.) - -
      Brake Pedal Reserve Distance from Floor Panel at 300 N (31 kgf, 67.4 lbf)
      Engine Specification
      for 2AR-FE 86 mm (3.39 in.) or more
      for 2GR-FKS 81 mm (3.19 in.) or more

      If the distance is not as specified, troubleshoot the brake system.

      Click here