BRAKE PEDAL(for RHD) REMOVAL

PROCEDURE


  1. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  2. REMOVE FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY

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  3. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  4. DISCONNECT BRAKE LINE


    1. B006XYA

      Disconnect the connector from the brake master cylinder sub-assembly.

    2. Separate the wire harness from the brake master cylinder sub-assembly.

    3. B006Z9B

      Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly.

      Note


      • Do not damage or deform the brake lines.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

  5. REMOVE FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  6. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  7. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

    Click here

  8. REMOVE STOP LIGHT SWITCH ASSEMBLY

    Click here

  9. REMOVE PUSH ROD PIN


    1. B0071IS

      Remove the clip and push rod pin.

  10. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. B006ZX9

      Disengage the clamp to separate the wire harness from the brake pedal support assembly.

    2. B0070EW

      Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement assembly.

    3. B006Y7QC01
      B006Z38 Nut
      B006ZY0 Clip

      Remove the 2 clips.

    4. Remove the 4 nuts and push the brake booster assembly toward the engine compartment.

      Note


      • Do not apply excessive force to the brake lines.

      • Do not apply excessive force to the wire harness.

    5. Remove the brake pedal support assembly while avoiding the stud bolts of the brake booster assembly and brake booster support base.

      Note

      Be careful not to deform the bracket of the instrument panel reinforcement assembly.

  11. REMOVE BRAKE PEDAL RETURN SPRING


    1. B006XEI

      Remove the brake pedal return spring from the brake pedal support assembly.

  12. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER


    1. B006ZRS

      Disengage the 2 claws and remove the stop light switch mounting adjuster.

  13. REMOVE BRAKE PEDAL PAD


    1. Remove the brake pedal pad from the brake pedal support assembly.