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BRAKE PEDAL(for LHD) REMOVAL

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CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake pedal support assembly removal/installation are shown below.

Table 1. Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative battery terminal Perform steering sensor zero point calibration Lane departure alert system (w/ Steering Control)

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Pre-collision system
Memorize steering angle neutral point Parking assist monitor system

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PROCEDURE


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    PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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    REMOVE BATTERY

    for 2AR-FE:Click here

    for A25A-FKS:Click here

    for 2GR-FKS:Click here

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    DRAIN BRAKE FLUID

    Note:

    If brake fluid leaks onto any painted surface, immediately wash it off.

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    DISCONNECT BRAKE LINE


    1. B006YVN

      Using a union nut wrench, disconnect the 2 brake lines from the brake master cylinder sub-assembly.

      Note:

      • Do not damage or deform the brake lines.

      • Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

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    REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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  6. Click here

    REMOVE STOP LIGHT SWITCH ASSEMBLY

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  7. Click here

    REMOVE PUSH ROD PIN


    1. B006ZID

      Remove the clip and push rod pin.

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    REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. B006YOJ

      Disengage the clamp to separate the wire harness from the brake pedal support assembly.

    2. B006ZO1

      Remove the bolt and separate the brake pedal support assembly from the instrument panel reinforcement assembly.

    3. B0071PGC01
      B006Z38 Nut
      B006ZY0 Clip

      Remove the 2 clips.

    4. Remove the 4 nuts and push the brake booster assembly toward the engine compartment.

      Note:

      • Do not apply excessive force to the brake lines.

      • Do not apply excessive force to the wire harness.

    5. Remove the brake pedal support assembly while avoiding the stud bolts of the brake booster assembly and brake booster support base.

      Note:

      Be careful not to deform the bracket of the instrument panel reinforcement assembly.

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    REMOVE BRAKE PEDAL RETURN SPRING


    1. B006Y5V

      Remove the brake pedal return spring from the brake pedal support assembly.

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    REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER


    1. B006WUY

      Disengage the 2 claws and remove the stop light switch mounting adjuster.

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    REMOVE BRAKE PEDAL PAD


    1. Remove the brake pedal pad from the brake pedal support assembly.