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AUTOMATIC TRANSAXLE ASSEMBLY REMOVAL

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CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during automatic transaxle assembly removal/installation are shown below.

Table 1. Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Perform steering sensor zero point calibration Lane departure alert system (w/ Steering Control)

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Pre-collision system
Memorize steering angle neutral point Parking assist monitor system

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Replacement of ECM Vehicle Identification Number (VIN) registration MIL comes on

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Perform code registration (Immobiliser system)

  • Wireless door lock control system

  • Smart Entry and Start System (for Entry Function)

  • Smart Entry and Start System (for Start Function)

  • Steering lock function

 See Service Bulletin for the registration method.

  • Replacement of engine assembly

  • Gas leak from exhaust system is repaired

 Inspection after repair

  • Poor idle, etc.

  • Engine start function, etc.

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Replacement of automatic transaxle assembly

Perform the following procedures in the order shown:


  1. Reset Memory

  2. Input transaxle compensation code into ECM

  3. Perform road test to allow ECM to learn

  • Large shift shock

  • The deterioration of fuel efficiency

Click herefor U760E Initialization

Click herefor U760E Registration

Replacement of ECM

(If possible, read the transaxle compensation code from the previous ECM)

 Possible

Perform the following procedures in the order shown:


  1. Reset Memory

  2. Transfer transaxle compensation code

  3. Perform road test to allow ECM to learn
Impossible

Perform the following procedures in the order shown:


  1. Reset Memory

  2. Reset transaxle compensation code

  3. Perform road test to allow ECM to learn
Replacement of ECM*1 Perform code registration (Immobiliser function)

  • Wireless door lock control system

  • Smart Entry and Start System (for Entry Function)

  • Smart Entry and Start System (for Start Function)

  • Steering lock function

 See Service Bulletin for the registration method.
Replacement of ECM*2 Perform code registration (Immobiliser system)

  • Wireless door lock control system

  • Engine start

 See Service Bulletin for the registration method.
Replacement of automatic transaxle fluid ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly.

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Suspension, tires*3 Rear television camera assembly optical axis (Back camera position setting) Parking assist monitor system

Click herefor Initialization

Click herefor Calibration
Perform headlight ECU sub-assembly LH initialization Lighting system (EXT)

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Front wheel alignment adjustment Perform system variant learning and acceleration sensor zero point calibration.

  • VSC disabled or malfunctioning

  • DTCs are output

  • Slip indicator light illuminated

  • ABS warning light illuminated

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*1: w/ Smart Entry and Start System *2: w/o Smart Entry and Start System *3: The vehicle height changes because of suspension or tire replacement.
CAUTION:

  • B0070RFC01
    *a An Object Exceeding Weight Limit of Engine Lifter

    The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

  • B006XAT

    To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

  • B0071T3C01
    *a An Object Exceeding Weight Limit of Transmission Jack

    The automatic transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop.

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PROCEDURE


  1. Click here

    REMOVE FLYWHEEL HOUSING UNDER COVER

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  2. Click here

    REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT


    1. B006YXD

      Turn the crankshaft to gain access to the 6 drive plate and torque converter assembly setting bolts and remove each drive plate and torque converter assembly setting bolt while holding the crankshaft pulley bolt with a wrench.

      Tip:

      There will be one black colored drive plate and torque converter assembly setting bolt.

  3. Click here

    REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  4. Click here

    REMOVE STARTER ASSEMBLY

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  5. Click here

    DISCONNECT WIRE HARNESS


    1. B006ZZ6

      Disengage the claw, rotate the lever and disconnect the transmission wire connector.

    2. B006X1B

      Disconnect the park/neutral position switch assembly connector.

    3. for LHD:


      1. B006X8U

        Disconnect the rack and pinion power steering gear assembly connector.

        Tip:

        Release the lock before rotating the lock lever.

      2. Remove the 2 bolts to disconnect the wire harness.

      3. B006YRO

        Disengage the 2 wire harness clamps to disconnect the wire harness.

    4. for RHD:


      1. B007025

        Disconnect the rack and pinion power steering gear assembly connector.

        Tip:

        Release the lock before rotating the lock lever.

      2. Remove the bolt to disconnect the wire harness.

      3. B006YMB

        Disengage the wire harness clamp to disconnect the wire harness.

    5. B0070XK

      Disengage the 2 wire harness clamps to disconnect the wire harness.

    6. B006Z1F

      Remove the 2 bolts to disconnect the 2 earth wires from the automatic transaxle assembly.

  6. Click here

    REMOVE WIRING HARNESS CONNECTOR


    1. B006ZMD

      Remove the 2 bolts.

    2. Remove the wiring harness connector from the transaxle case sub-assembly.

  7. Click here

    DISCONNECT OUTLET NO. 1 OIL COOLER HOSE

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  8. Click here

    DISCONNECT INLET NO. 1 OIL COOLER HOSE

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  9. Click here

    REMOVE TRANSMISSION OIL COOLER

    Click here

  10. Click here

    REMOVE OUTLET NO. 1 OIL COOLER HOSE


    1. B006YP2

      Slide the clip and remove the outlet No. 1 oil cooler hose from the oil cooler tube union (outlet).

      Tip:

      Use a container to catch any automatic transaxle fluid which flows out of the outlet No. 1 oil cooler hose and oil cooler tube union (outlet).

  11. Click here

    REMOVE INLET NO. 1 OIL COOLER HOSE


    1. B0071HT

      Slide the clip and remove the inlet No. 1 oil cooler hose from the oil cooler tube union (inlet).

      Tip:

      Use a container to catch any automatic transaxle fluid which flows out of the inlet No. 1 oil cooler hose and oil cooler tube union (inlet).

  12. Click here

    INSTALL ENGINE HANGERS

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  13. Click here

    REMOVE FRONT FRAME ASSEMBLY

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  14. Click here

    REMOVE FRONT ENGINE MOUNTING BRACKET


    1. B006ZLT

      Remove the 3 bolts and front engine mounting bracket from the transaxle housing.

  15. Click here

    REMOVE AUTOMATIC TRANSAXLE ASSEMBLY


    1. Support the automatic transaxle assembly with a transmission jack.

      Note:

      Secure the automatic transaxle assembly to the transmission jack using a suitable adapter, such as a rope or attachment.

    2. B006X9Y

      Remove the 9 bolts and automatic transaxle assembly.

      Note:

      To prevent damage to the knock pins, do not pry between the automatic transaxle assembly and engine assembly.

  16. Click here

    REMOVE ENGINE MOUNTING INSULATOR LH


    1. B0070RL

      Remove the 4 bolts and engine mounting insulator LH from the transaxle case sub-assembly.

  17. Click here

    REMOVE REAR ENGINE MOUNTING INSULATOR

    Click here

  18. Click here

    REMOVE REAR ENGINE MOUNTING BRACKET SUB-ASSEMBLY


    1. B006YG3

      Remove the 4 bolts and rear engine mounting bracket sub-assembly from the transaxle housing.

  19. Click here

    REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. B0070VU

      Remove the 2 bolts and No. 1 transmission control cable bracket from the transaxle case sub-assembly.

  20. Click here

    REMOVE TRANSMISSION CASE PLUG ASSEMBLY


    1. B0071GJ

      Remove the transmission case plug assembly from the transaxle housing.

    2. Remove the O-ring from the transmission case plug assembly.

  21. Click here

    REMOVE WIRE HARNESS CLAMP BRACKET


    1. B006XQJ

      Remove the bolt and wire harness clamp bracket from the transaxle case sub-assembly.

  22. Click here

    REMOVE TORQUE CONVERTER ASSEMBLY


    1. Remove the torque converter assembly from the automatic transaxle assembly.

  23. Click here

    INSPECT TORQUE CONVERTER ASSEMBLY

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  24. Click here

    INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

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