STARTER DISASSEMBLY

PROCEDURE

1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

   
   

   1. 

      Remove the nut and disconnect the field coil lead wire from the magnet starter switch assembly.

   2. 

      While holding the magnet starter switch assembly to the repair service starter kit, remove the 2 nuts.

   3. 

      *1	Magnet Starter Switch Assembly
      *a	Pinion Drive Lever
      *b	Hook

      While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly.

2. REMOVE STARTER YOKE ASSEMBLY

   
   
   1. 

      *1	Starter Yoke Assembly
      *2	Starter Commutator End Frame Assembly

      Using a T25 "TORX" socket wrench, remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.

3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

   
   
   1. 

      *1	Starter Commutator End Frame Assembly
      *2	Starter Yoke Assembly

      Remove the 2 screws and while holding down the field coil lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.

4. REMOVE STARTER BRUSH HOLDER ASSEMBLY

   
   
   1. 

      *a	Brush Spring
      *b	Brush

      Using a screwdriver, hold the brush spring back and disconnect the starter brush holder assembly.

   2. Disconnect the 4 brushes, and remove the starter brush holder assembly.

5. REMOVE STARTER ARMATURE ASSEMBLY

   
   
   1. 

      *1	Starter Armature Assembly
      *2	Starter Yoke Assembly

      Remove the starter armature assembly from the starter yoke assembly.

6. REMOVE STARTER ARMATURE PLATE

   
   
   1. 

      *1	Starter Armature Plate
      *2	Repair Service Starter Kit
      *3	Starter Yoke Assembly

      Remove the starter armature plate from the repair service starter kit or starter yoke assembly.

7. REMOVE PLANETARY GEAR

   
   

   1. 

      Remove the 3 planetary gears from the repair service starter kit.