STARTER REASSEMBLY

PROCEDURE


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. B004J9AC01
      B006Z38 High-temperature Grease

      Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and pinion drive lever.

      Tech Tips

      Apply a total of approximately 0.5 g (0.0176 oz) of high-temperature grease to the planetary gears and planetary gear shafts.

    2. B004J87C09
      *a Planetary Gear Shaft

      Install the 3 planetary gears to the planetary gear shafts of the starter center bearing clutch sub-assembly.

    3. B004NEM

      Engage the 3 claws and install the starter shock absorber to the starter center bearing clutch sub-assembly.

    4. B004IRPC01
      *a Cutout
      *b Protrusion

      Align the cutout of the starter drive housing assembly with the protrusion of the starter center bearing clutch sub-assembly and install the starter center bearing clutch sub-assembly.

    5. B004N66

      Install the rubber seal to the starter drive housing assembly.

  2. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. B004HLG

      Install the starter commutator end frame assembly to the starter brush holder assembly as shown in the illustration.

      Tech Tips

      If the parts are not aligned correctly, the through bolt cannot be attached.

    2. B004KRJ

      Spread the brushes on the starter brush holder assembly, and install the starter armature assembly to the starter brush holder assembly.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. B004KV3C01
      *1 Starter Yoke Assembly
      *2 Starter Brush Holder Assembly
      *3 Starter Armature Assembly
      *a Hammer

      Install the starter yoke assembly while holding down the starter armature assembly and starter brush holder assembly with the handle of a hammer.

      Tech Tips

      The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly. Hold the starter armature assembly with the handle of the hammer.

  4. INSTALL STARTER YOKE ASSEMBLY


    1. B004KEXC01
      *a Protrusion
      *b Cutout

      Align the cutout of the starter yoke assembly with the protrusion of the starter center bearing clutch sub-assembly.

    2. Using a 7 mm socket wrench, install the starter yoke assembly with the 3 through bolts.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

  5. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. B004LLMC03
      *a Hook
      *b Pinion Drive Lever

      Hang the hook of the magnet starter switch assembly on the pinion drive lever.

    2. B004NGYC01
      *a Terminal C

      Push down the rear of the magnet starter switch assembly and connect it to terminal C.

      Note


      • Connect the magnet starter switch assembly securely to terminal C.

      • Check that the parts are free of foreign matter, oil or grease.

    3. B004LZQ

      Using a 7 mm socket wrench, install the magnet starter switch assembly with the 2 bolts.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }