STARTER REASSEMBLY

PROCEDURE


  1. INSTALL PLANETARY GEAR


    1. B004JZ8C01
      B006Z38 High-temperature Grease

      Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and repair service starter kit.

    2. Install the 3 planetary gears to the repair service starter kit.

  2. INSTALL RUBBER SEAL


    1. Install the rubber seal to the repair service starter kit.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. B004JYY

      Install the starter armature assembly to the starter yoke assembly.

  4. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. B004IA6

      Hold the brush spring back and set the 4 brushes as shown in the illustration.

    2. B004KEN

      Install the starter brush holder assembly to the starter armature assembly and push in the 4 brushes as shown in the illustration.

    3. B004NZ2C03
      *a Grommet
      *b Negative (-) Brush Holder Plate
      *c Positive (+) Motor Lead Wire

      Fit the protrusion of the grommet between the negative (-) brush holder plate and positive (+) motor lead wire.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. B004NZQC03
      *a Lead Wire Rubber
      *b Cutout

      Install the starter commutator end frame assembly to the starter yoke assembly.

      Note

      Align the lead wire rubber of the starter yoke assembly with the cutout of the starter commutator end frame assembly.

    2. Install the 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  6. INSTALL STARTER ARMATURE PLATE


    1. B004KILC09
      *1 Starter Yoke Assembly
      *2 Starter Armature Plate
      *a Stopper
      *b Protrusion

      Align the starter armature plate so that the protrusion fits between the stoppers of the starter yoke assembly, and install the starter armature plate.

      Note

      Make sure the protrusion of the starter armature plate is inserted between the stoppers of the starter yoke assembly.

  7. INSTALL STARTER YOKE ASSEMBLY


    1. B004O51C06
      *a Protrusion
      *b Cutout

      Align the protrusion of the starter yoke assembly with the cutout of the repair service starter kit.

    2. Using a T25 "TORX" socket wrench, install the starter yoke assembly with the 2 through bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. B004I4XC02
      *1 Magnet Starter Switch Assembly
      *a Pinion Drive Lever
      *b Hook
      B006Z38 High-temperature Grease

      Apply high-temperature grease to the plunger as shown in the illustration.

    2. Hang the hook of the magnet starter switch assembly on the pinion drive lever.

    3. Install the magnet starter switch assembly with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    4. Connect the field coil lead wire to the magnet starter switch assembly with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }