WATER PUMP INSTALLATION

PROCEDURE

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   INSTALL ENGINE WATER PUMP ASSEMBLY

   
   
   1. 

      Install a new water pump gasket and the engine water pump assembly with the 15 bolts.

      Bolt (A)
      43 N*m	438 kgf*cm	32 ft.*lbf
      Bolt (B)
      21 N*m	214 kgf*cm	15 ft.*lbf
      Bolt (C)
      11 N*m	112 kgf*cm	8 ft.*lbf

      Standard Length
      Item Length Bolt (A) 60 mm (2.36 in.) Bolt (B) 55 mm (2.17 in.) Bolt (C) 22 mm (0.866 in.)

      Note:
      

      • Make sure that there is no oil on the threads of the bolts (A) and (B).

      • Do not start the engine for at least 1 hour after installation.

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   INSTALL WATER PUMP PULLEY

   
   

   1. Temporarily install the water pump pulley with the 4 bolts.

   2. 

      Using SST, hold the water pump pulley.

      09960-10010

      09962-01000

      09963-00700

   3. Fully tighten the 4 bolts.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

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   INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

   
   

   1. Install the No. 2 idler pulley sub-assembly with the bolt.

      54 N*m

      551 kgf*cm

      40 ft.*lbf

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   INSTALL V-RIBBED BELT

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   INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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