OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. B00701UC01
      *1 Oil Pump Gasket
      *2 Oil Hole Cover Gasket

      Apply a light coat of engine oil to 2 new oil pump gaskets and a new oil hole cover gasket.

    2. Install the 2 oil pump gaskets and oil hole cover gasket to the stiffening crankcase assembly.

    3. B007163C18
      *1 Crankshaft Timing Sprocket
      *a Drive Rotor Spline

      Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration.

    4. Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.

      B0071NZC09
      *a 7.0 mm (0.276 in.) or more *b 3.0 mm (0.118 in.) or more
      *c 13.0 mm (0.512 in.) or more *d 28 mm (1.10 in.)
      *e 25 mm (0.984 in.) *f 26 mm (1.02 in.)
      *g 3.0 mm (0.118 in.) *h 2.5 to 3.5 mm (0.0984 to 0.138 in.)
      *i 2.5 mm (0.0984 in.) *j 5.0 mm (0.197 in.)
      *k 7.0 mm (0.276 in.) - -
      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Packing Application Chart
      Area Seal Packing Diameter (Round) Distance from Edge of Cover to Center of Seal Packing Seal Packing Application Length
      Seal Packing Dimension (Flat)
      Dashed Line 2.5 to 3.5 mm (0.0984 to 0.138 in.) 2.5 mm (0.0984 in.) -
      -
      A - A 2.5 to 3.5 mm (0.0984 to 0.138 in.) 2.5 mm (0.0984 in.) -
      -
      B - B 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 28 mm (1.10 in.)
      7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker
      C - C 7.0 mm (0.276 in.) 5.0 mm (0.197 in.) 25 mm (0.984 in.)
      13.0 mm (0.512 in.) or wider and 3.0 mm (0.118 in.) or thicker
      D - D 5.0 mm (0.197 in.) 3.0 mm (0.118 in.) 26 mm (1.02 in.)
      7.0 mm (0.276 in.) or wider and 3.0 mm (0.118 in.) or thicker
      E 2.5 to 3.5 mm (0.0984 to 0.138 in.) 3.0 mm (0.118 in.) -
      -

      Note


      • Clean the surfaces with non-residue solvent before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

      • Do not add oil for at least 2 hours after installation.

      • Do not start the engine for at least 2 hours after installation.

    5. Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts.

      B0070XOC02
      *a Torque *b Tightening Order
      B006Z38 Bolt B006ZY0 Nut
      Bolt Length
      Bolt Length Thread Diameter
      (A) 30 mm (1.18 in.) 8 mm (0.315 in.)
      (B) 35 mm (1.38 in.) 10 mm (0.394 in.)
      (C) 45 mm (1.77 in.) 8 mm (0.315 in.)

      Note

      Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.

    6. Tighten the 17 bolts and 2 nuts in several steps, in the order shown in the illustration.

      Torque:
      Bolt (A), (C) and Nut
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Bolt (B)
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }

  2. INSTALL ENGINE MOUNTING BRACKET RH


    1. B006XVPN01

      Install the engine mounting bracket RH with the 4 bolts in the order shown in the illustration.

      Torque:
      Bolt (1), (2) and (3)
      55 N*m  { 561 kgf*cm, 41 ft.*lbf }
      Bolt (4)
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes.

  3. INSTALL TIMING CHAIN COVER OIL SEAL

    Click here

  4. INSTALL CRANKSHAFT PULLEY

    Click here

  5. INSTALL CRANKSHAFT POSITION SENSOR

    Click here

  6. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  8. INSTALL IGNITION COIL ASSEMBLY

    Click here

  9. INSTALL ENGINE WIRE

  10. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    Click here