EXHAUST MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL STUD BOLT

    Tech Tips

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. B0070O1

      Using an E8 "TORX" socket wrench, install the 2 stud bolts to the exhaust manifold assembly LH (TWC: Front Catalyst).

      Torque:
      19.5 N*m  { 199 kgf*cm, 14 ft.*lbf }

  2. INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 2)


    1. Install a new exhaust manifold to head gasket (for Bank 2) to the cylinder head sub-assembly.

  3. INSTALL EXHAUST MANIFOLD ASSEMBLY LH (TWC: Front Catalyst)


    1. Temporarily install the exhaust manifold assembly LH (TWC: Front Catalyst) with the 4 nuts.

    2. Temporarily install the No. 2 manifold stay to the exhaust manifold assembly LH (TWC: Front Catalyst) and cylinder block sub-assembly with the bolt and nut.

    3. B006ZO2N01

      Using a 12 mm deep socket wrench, tighten the 4 nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. B006ZBCC02
      B006Z38 Bolt
      B006ZY0 Nut

      Tighten the bolt and nut in the order shown in the illustration.

      Torque:
      Nut
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }
      Bolt
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  4. CONNECT NO. 5 WATER BY-PASS HOSE


    1. Engage the 2 clamps to connect the No. 5 water by-pass hose and No. 6 water by-pass hose to the hose clamp.

  5. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. B006XEGN01

      Install the No. 2 exhaust manifold heat insulator to the exhaust manifold assembly LH (TWC: Front Catalyst) with the 3 bolts in the order shown in the illustration.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  6. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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  7. INSTALL AIR FUEL RATIO SENSOR (for Bank 2)

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  8. INSTALL COOL AIR INTAKE DUCT SEAL

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  9. INSTALL V-BANK COVER SUB-ASSEMBLY

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  10. INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 1)


    1. Install a new exhaust manifold to head gasket (for Bank 1) to the cylinder head sub-assembly RH.

  11. INSTALL EXHAUST MANIFOLD ASSEMBLY RH (TWC: Front Catalyst)


    1. Temporarily install the exhaust manifold assembly RH (TWC: Front Catalyst) with the 4 nuts.

    2. B006Y3WN01

      Using a 12 mm deep socket wrench, tighten the 4 nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  12. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. B006X2YC01
      *a Temporarily Tighten

      Install the No. 1 exhaust manifold heat insulator to the exhaust manifold assembly (TWC: Front Catalyst) with the 3 bolts in the order shown in the illustration.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  13. INSTALL AIR FUEL RATIO SENSOR (for Bank 1)

    Click here

  14. INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)


    1. Install 3 new gaskets to the front exhaust pipe assembly (TWC: Rear Catalyst).

    2. Connect the front exhaust pipe assembly (TWC: Rear Catalyst) to the exhaust pipe support.

    3. Install the front exhaust pipe assembly (TWC: Rear Catalyst) with 4 new bolts and 4 new nuts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    4. Engage the 2 wire harness clamps.

    5. Connect the 2 heated oxygen sensor connectors.

  15. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET (for Lower Side)

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  16. INSTALL BODY MOUNTING PLATE

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  17. INSPECT FOR EXHAUST GAS LEAK

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  18. INSTALL NO. 1 ENGINE UNDER COVER

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  19. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

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  20. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

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