INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Perform steering sensor zero point calibration Lane departure alert system (w/ Steering Control)

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Pre-collision system
Memorize steering angle neutral point Parking assist monitor system

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  • Replacement of throttle body assembly

  • Cleaning the deposits from the throttle body assembly

  • Replacement of fuel injector assembly

 Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

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PROCEDURE


  1. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  2. REMOVE FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY (for LHD)

    Click here

  3. REMOVE FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY (for RHD)

    Click here

  4. REMOVE FUEL INJECTOR ASSEMBLY

    Click here

  5. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  6. DISCONNECT NO. 2 VENTILATION HOSE


    1. B00703G

      Slide the clip and disconnect the No. 2 ventilation hose from the intake manifold.

  7. DISCONNECT UNION TO CONNECTOR TUBE HOSE (for LHD)


    1. B006XNZ

      Slide the clip and disconnect the union to connector tube hose from the intake manifold.

  8. DISCONNECT UNION TO CHECK VALVE HOSE (for RHD)


    1. B006XNZ

      Slide the clip and disconnect the union to check valve hose from the intake manifold.

  9. REMOVE INTAKE MANIFOLD


    1. B00718N

      Slide the clip and disconnect the fuel vapor feed hose from the intake manifold.

    2. Disengage the 3 wire harness clamps.

    3. Remove the bolt and wire harness clamp bracket from the intake manifold.

    4. w/ TCV:


      1. B0070CLN02

        Apply positive (+) battery voltage to terminal 8 (M-) and negative (-) battery voltage to terminal 4 (M+) of the sensor wire connector to close the 4 tumble control valves (TCV).

        Note


        • The 4 tumble control valves (TCV) may be damaged if they are not closed before removing the intake manifold.

        • Apply battery voltage for 1 to 3 seconds.

        • If battery voltage is applied for more than 3 seconds, the intake air control valve actuator (for TCV) may be damaged.

        • Do not allow the lead wires to contact the other terminals.

    5. B0070KZC01
      *A w/o TCV
      *B w/ TCV

      Remove the bolt and disconnect the engine wire.

    6. Disengage the 2 wire harness clamps.

    7. w/ TCV:


      1. Disconnect the intake air control valve actuator (for TCV) connector.

    8. w/o TCV:


      1. B006X8T

        Remove the 6 bolts and intake manifold from the cylinder head sub-assembly.

    9. B006XJY

      w/ TCV:


      1. Remove the 6 bolts and intake manifold from the cylinder head sub-assembly.

        Note

        The 4 tumble control valves (TCV) may be damaged if they are not closed before removing the intake manifold.

        Tech Tips

        Connect the battery to the terminals of the intake air control valve actuator (for TCV) to operate the motor and close the 4 tumble control valves (TCV).

        Click here

    10. B006XO7C01
      *A w/o TCV
      *B w/ TCV

      Remove the intake manifold to head gasket from the intake manifold.

    11. B006XTV

      Disconnect the 2 vacuum hoses and remove the No. 1 check valve from the intake manifold.

    12. B006X4F

      Remove the bolt and wire harness clamp bracket from the intake manifold.