EGR COOLER INSTALLATION

CAUTION / NOTICE / HINT

Note

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE


  1. INSTALL EGR COOLER ASSEMBLY


    1. B006YKWC01
      *a Claw

      Install a new EGR cooler gasket to the EGR cooler assembly.

      Note

      Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.

    2. B006ZR3C01
      *a Claw

      Install a new EGR valve gasket to the EGR valve assembly.

      Note

      Make sure that the claws of the EGR valve gasket are toward the EGR valve assembly side.

    3. B006YCMN01

      Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 5 bolts.

    4. Tighten the 3 bolts (A).

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    5. Tighten the 2 bolts (B).

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    6. Connect the water hose connector sub-assembly and No. 3 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure them.

  2. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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  3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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  4. ADD ENGINE COOLANT

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  5. INSPECT FOR COOLANT LEAK

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  6. INSPECT FOR EXHAUST GAS LEAK

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