EGR COOLER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR cooler assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Gas leak from exhaust system is repaired Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here (w/ Canister Pump Module)

Click here (w/o Canister Pump Module)

Note

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

PROCEDURE


  1. DRAIN ENGINE COOLANT

    Click here

  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

    Click here

  4. REMOVE EGR COOLER ASSEMBLY


    1. B006XF0C01
      *1 Water Hose Connector Sub-assembly
      *2 No. 3 Water By-pass Hose

      Slide the 2 clips and disconnect the water hose connector sub-assembly and No. 3 water by-pass hose from the EGR cooler assembly.

    2. B006YCM

      Remove the 5 bolts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.

    3. B006ZR3

      Remove the EGR valve gasket from the EGR valve assembly.

    4. B006YKW

      Remove the EGR cooler gasket from the EGR cooler assembly.