FUEL PUMP DISASSEMBLY

CAUTION / NOTICE / HINT

*a

Tube

Note:

• Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

• When replacing the fuel filter, replace it together with the fuel suction plate sub-assembly.

PROCEDURE

1. Click here

   REMOVE FUEL SENDER GAUGE ASSEMBLY

   Click here

2. Click here

   REMOVE FUEL PUMP

   
   
   1. 

      	Harness Protector
      	Fuel Pump Harness Connector

      Remove the harness protector from the fuel pump harness.

   2. Disconnect the 2 fuel pump harness connectors.

   3. Disengage the clamp to disconnect the fuel pump harness from the fuel suction plate sub-assembly.

      Note:

      Do not damage the wire harness.

   4. 

      *a	Protective Tape
      *b	Fuel Pump Filter Hose

      Using a screwdriver with its tip wrapped with protective tape, disengage the claw.

      Note:

      Do not damage the fuel sub-tank.

   5. Disengage the clamp and disconnect the fuel pump filter hose from the fuel sub-tank.

      Note:

      Do not damage the fuel sub-tank.

   6. 

      *a

      Tube

      Disengage the 2 claws and remove the fuel filter from the fuel sub-tank.

      Note:

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

      Click here

   7. 

      *a	Fuel Filter
      *b	Suction Filter
      *c	Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws, and remove the suction filter from the fuel filter.

      Note:
      

      • Do not damage the fuel filter or suction filter.

      • Do not remove the suction filter from the fuel pump.

      Note:

      Do not damage the fuel filter or suction filter.

   8. 

      Disengage the claw to disconnect the fuel pump harness from the suction filter.

   9. 

      Remove the fuel pump from the fuel filter.

   10. 

       Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

   11. 

       *1	O-ring
       *2	Fuel Pump Spacer
       *a	5.0 mm (0.197 in.)

       Remove the O-ring and fuel pump spacer from the fuel pump.

       Note:

       Be careful not to damage the sealing surface.

       Tip:

       If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.