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FUEL INJECTOR(for Port Injection) REMOVAL

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CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during port fuel injector assembly removal/installation are shown below.

Table 1. Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Perform steering sensor zero point calibration Lane departure alert system (w/ Steering Control)

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Pre-collision system
Memorize steering angle neutral point Parking assist monitor system

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  • Replacement of port fuel injector assembly

  • Replacement of fuel pressure sensor (fuel delivery pipe with sensor assembly)

  • Replacement of throttle body with motor assembly

  • Cleaning the deposits from the throttle body with motor assembly

  • Replacement of EGR valve assembly

  • Gas leak from exhaust system is repaired

Inspection after repair
  • Poor idle, etc.

  • Engine start function, etc.

Click herefor A25A-FKS (w/ Canister Pump Module)

Click herefor A25A-FKS (w/o Canister Pump Module)

CAUTION:

  • B006ZQO

    Never perform work on fuel system components near any possible ignition sources.

  • Vaporized fuel could ignite, resulting in a serious accident.


  • B006XC9

    Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

Note:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE


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    PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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    DISCHARGE FUEL SYSTEM PRESSURE

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    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. Click here

    REMOVE INTAKE MANIFOLD

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  5. Click here

    REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

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  6. Click here

    DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. B006ZX6

      Remove the fuel pipe clamp from the fuel tube connector.

    2. B0071BF

      Disconnect the fuel tube sub-assembly from the fuel delivery pipe with sensor assembly.

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  7. Click here

    REMOVE FUEL DELIVERY PIPE WITH SENSOR ASSEMBLY


    1. B0071SP

      Remove the 2 bolts and fuel delivery pipe with sensor assembly with the 4 port fuel injector assemblies from the cylinder head sub-assembly.

      Note:

      Be careful not to drop the port fuel injector assemblies when removing the fuel delivery pipe with sensor assembly.

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    REMOVE NO. 1 DELIVERY PIPE SPACER


    1. B006XUP

      Remove the 2 No. 1 delivery pipe spacers from the cylinder head sub-assembly.

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    REMOVE INJECTOR VIBRATION INSULATOR


    1. B006XEX

      Remove the 4 injector vibration insulators from the cylinder head sub-assembly.

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    REMOVE NO. 5 ENGINE WIRE


    1. B0070UO

      Disconnect the 4 port fuel injector assembly connectors and fuel pressure sensor connector.

    2. Disengage the 2 clamps to remove the No. 5 engine wire from the fuel delivery pipe with sensor assembly.

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    REMOVE PORT FUEL INJECTOR ASSEMBLY


    1. B006XAV

      Pull the 4 port fuel injector assemblies out of the fuel delivery pipe with sensor assembly.

    2. B006YTH

      Remove the O-ring from each port fuel injector assembly.

    3. B006Z5SN01
      Table 2.
      *1 No. 1

      Attach a tag or label with the corresponding cylinder number to each port fuel injector assembly so that they can be installed to their original locations.

      Note:

      Cover the port fuel injector assemblies with plastic bags to prevent damage and contamination.