FUEL PUMP DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

  • When replacing the fuel filter, replace it together with the fuel suction plate sub-assembly.

B006XIZC01
*a Tube

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP


    1. B004M0R

      Disconnect the fuel pump harness connector.

    2. B006XL2C01
      *a Protective Tape
      *b Fuel Pump Filter Hose

      Using a screwdriver with its tip wrapped with protective tape, disengage the claw.

      Note

      Do not damage the fuel sub-tank.

    3. Disengage the clamp and disconnect the fuel pump filter hose from the fuel sub-tank.

      Note

      Do not damage the fuel sub-tank.

    4. B006XI6C01
      *a Tube

      Disengage the 2 claws and remove the fuel filter from the fuel sub-tank.

      Note

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

      Click here

    5. B006YNFC01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support from the fuel filter.

    6. B006YCKC01
      *a Fuel Filter
      *b Suction Filter
      *c Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter or suction filter.

      • Do not remove the suction filter from the fuel pump.

    7. B004N9W

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

    8. B006YLLC01
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.