CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE RING PIN

    Note

    It is not necessary to remove the ring pins unless they are being replaced.


    1. Remove the 12 ring pins.

    2. Using a plastic hammer, install 12 new ring pins.

      B004NVJC01
      *a Top Side *b Bottom Side
      *c Protrusion Height *d 12 mm (0.472 in.)
      *e 14 mm (0.551 in.) - -
      Standard Protrusion Height
      5.0 to 7.0 mm (0.197 to 0.276 in.)

  2. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pins unless they are being replaced.


    1. Remove the 10 straight pins.

    2. Using a plastic hammer, install 10 new straight pins.

      B004NJYC01
      *a Front Side *b Rear Side
      *c LH Side *d Bottom Side
      *e RH Side *f Protrusion Height
      *g 22 mm (0.866 in.) *h 10 mm (0.394 in.)
      *i 14 mm (0.551 in.) *j 6.0 mm (0.236 in.)
      Standard Protrusion Height
      Straight Pin Specified Condition
      (A) 11.0 to 13.0 mm (0.433 to 0.512 in.)
      (B) 5.0 to 7.0 mm (0.197 to 0.276 in.)