ENGINE UNIT INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   INSTALL IGNITION COIL ASSEMBLY

   Click here

2. Click here

   INSTALL ENGINE COOLANT TEMPERATURE SENSOR

   Click here

3. Click here

   INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

   Click here

4. Click here

   INSTALL KNOCK CONTROL SENSOR

   Click here

5. Click here

   INSTALL SENSOR WIRE

   
   

   1. Install the sensor wire to the cylinder block sub-assembly with the bolt.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

   2. Connect the knock control sensor connector.

6. Click here

   INSTALL INTAKE MANIFOLD

   Click here

7. Click here

   INSTALL FUEL INJECTOR ASSEMBLY

   Click here

8. Click here

   INSTALL INJECTOR VIBRATION INSULATOR

   Click here

9. Click here

   INSTALL FUEL DELIVERY SPACER

   Click here

10. Click here

    INSTALL FUEL DELIVERY PIPE

    Click here

11. Click here

    CONNECT NO. 2 VENTILATION HOSE

    Click here

12. Click here

    INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

    Click here

13. Click here

    INSTALL WATER BY-PASS HOSE

    
    
    1. 

       Install the No. 1 water by-pass hose to the cylinder head sub-assembly and slide the clip to secure it.

    2. Install the No. 2 water by-pass hose to the No. 1 water by-pass pipe and slide the clip to secure it.

14. Click here

    INSTALL THROTTLE BODY GASKET

    Click here

15. Click here

    INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

16. Click here

    INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

    
    

    1. Install the No. 1 compressor mounting bracket with the 4 bolts.

       21 N*m

       214 kgf*cm

       15 ft.*lbf

17. Click here

    INSTALL DRIVE SHAFT BEARING BRACKET

    
    

    1. Install the drive shaft bearing bracket with the 3 bolts.

       63.7 N*m

       650 kgf*cm

       47 ft.*lbf

       Note:

       Make sure that the bolts and bolt holes are free of oil. Clean them if necessary.

18. Click here

    INSTALL COMPRESSOR ASSEMBLY WITH PULLEY

    
    

    1. for Type A:

       
       

       1. Using an E8 "TORX" socket wrench, temporarily install the compressor assembly with pulley with the 2 stud bolts.

          10 N*m

          102 kgf*cm

          7 ft.*lbf

       2. 

          	Bolt
          	Nut

          Install the compressor assembly with pulley with the 2 bolts and 2 nuts.

          24.5 N*m

          250 kgf*cm

          18 ft.*lbf

          Tip:

          Tighten the bolts and nuts in the order shown in the illustration to install the compressor assembly with pulley.

    2. for Type B:

       
       
       1. 

          Install the compressor assembly with pulley with the 4 bolts.

          24.5 N*m

          250 kgf*cm

          18 ft.*lbf

          Tip:

          Tighten the bolts in the order shown in the illustration to install the compressor assembly with pulley.

19. Click here

    INSTALL WIRE HARNESS CLAMP BRACKET

    
    

    1. Install the wire harness clamp bracket with the bolt.

       10 N*m

       102 kgf*cm

       7 ft.*lbf

    2. Install the wire harness clamp bracket with the bolt.

       10 N*m

       102 kgf*cm

       7 ft.*lbf

    3. Install the wire harness clamp bracket with the nut.

       10 N*m

       102 kgf*cm

       7 ft.*lbf

20. Click here

    INSTALL GENERATOR ASSEMBLY

    Click here

21. Click here

    INSTALL V-RIBBED BELT

    Click here

22. Click here

    INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    Click here

23. Click here

    INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

24. Click here

    INSTALL NO. 2 MANIFOLD STAY

    Click here

25. Click here

    INSTALL MANIFOLD STAY

    Click here

26. Click here

    INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    
    
    1. 

       Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. Install the engine oil level dipstick guide with the bolt.

       10 N*m

       102 kgf*cm

       7 ft.*lbf

    4. Install the engine oil level dipstick.