UB80E AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA

Automatic Transaxle System
Engine stall speed D 2150 to 2650 rpm
Line pressure (Wheel locked)
At stall speed (Throttle valve fully open) D

1300 to 1600 kPa (13.3 to 16.3 kgf/cm2, 189 to 232 psi)

R

1700 to 2100 kPa (17.3 to 21.4 kgf/cm2, 247 to 305 psi)

Time lag N → D Less than 1.5 seconds
N → R Less than 1.5 seconds
Shift schedule (shift lever in D)
Accel pedal position (fully open) 1st to 2nd 25 to 55 km/h (16 to 34 mph)
2nd to 3rd 75 to 95 km/h (47 to 59 mph)
3rd to 4th 130 to 145 km/h (81 to 90 mph)
4th to 5th 180* to 195 km/h (112* to 121 mph)
5th to 6th 220* to 235* km/h (137* to 146* mph)
6th to 7th 270* to 285* km/h (168* to 177* mph)
7th to 8th 335* to 350* km/h (208* to 217* mph)
Shift schedule (shift lever in S)
Manual down-shift permission speed (Fully Closed) 8 to 7 330* to 345* km/h (205* to 214* mph)
7 to 6 265* to 280* km/h (165* to 174* mph)
6 to 5 210* to 225* km/h (130* to 140* mph)
5 to 4 175 to 190* km/h (109 to 118* mph)
4 to 3 125 to 140 km/h (78 to 87 mph)
3 to 2 80 to 90 km/h (50 to 56 mph)
2 to 1 45 to 55 km/h (28 to 34 mph)
*: Speed limiter activates before this speed range
Valve Body Assembly
Solenoid (SL) valve
Tester Connection Condition Specified Condition
Solenoid (SL) valve connector terminal - Solenoid (SL) valve body 20°C (68°F) 11 to 15 Ω
Solenoid (SLT, SLU, SL1, SL2, SL3, SL4, SL5, SL6) valve
Tester Connection Condition Specified Condition
1 - 2 20°C (68°F) 5.0 to 5.6 Ω
Park/Neutral Position Switch Assembly
Tester Connection Condition Specified Condition
4 (B) - 9 (L) Shift lever in P or N Below 1 Ω
1 (RB) - 3 (PL) Shift lever in P Below 1 Ω
1 (RB) - 2 (RL) Shift lever in R Below 1 Ω
1 (RB) - 8 (NL) Shift lever in N Below 1 Ω
1 (RB) - 7 (DL) Shift lever in D, S, "+" or "-" Below 1 Ω
4 (B) - 9 (L) Shift lever not in P or N 10 kΩ or higher
1 (RB) - 3 (PL) Shift lever not in P 10 kΩ or higher
1 (RB) - 2 (RL) Shift lever not in R 10 kΩ or higher
1 (RB) - 8 (NL) Shift lever not in N 10 kΩ or higher
1 (RB) - 7 (DL) Shift lever not in D, S, "+" or "-" 10 kΩ or higher
Shift Lever
Shift Lock Control ECU (w/ Smart Entry and Start System)
Inspect wire harness:
Tester Connection Condition Specified Condition
4 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
5 (IG) - Body ground Engine switch on (IG) 11 to 14 V
Engine switch off Below 1 V
Tester Connection Condition Specified Condition
1 (E) - Body ground Always Below 1 Ω
Inspect shift lock solenoid:
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
Shift Lock Control ECU (w/o Smart Entry and Start System)
Inspect wire harness:
Tester Connection Condition Specified Condition
1 (ACC) - Body ground Ignition switch ACC 11 to 14 V
Ignition switch off Below 1 V
8 (STP) - Body ground Brake pedal depressed 11 to 14 V
Brake pedal released Below 1 V
4 (IG) - Body ground Ignition switch ON 11 to 14 V
Ignition switch off Below 1 V
Tester Connection Condition Specified Condition
7 (E) - Body ground Always Below 1 Ω
Inspect Key Interlock Solenoid Operation Signal:
Tester Connection Condition Specified Condition
5 (KLS+) - Body ground Ignition switch ACC and shift lever in P Below 1 V
Ignition switch ACC and shift lever not in P 11 to 14 V
Inspect shift lock solenoid:
Tester Connection Condition Specified Condition
4 (P) - 3 (E2) Shift lever in P 10 kΩ or higher
Shift lever not in P Below 1 Ω
1 (SLS+) - 2 (SLS-) Always 112 Ω
Transmission Control Switch
Tester Connection Condition Specified Condition
4 (IG) - 5 (S) Shift lever in S, "+" or "-" Below 1 Ω
Shift lever not in S, "+" or "-" 10 kΩ or higher
3 (SFTU) - 2 (E)

Shift lever held in "+"

(Up-shift)

Below 1 Ω

Shift lever not held in "+"

(Up-shift)

10 kΩ or higher
1 (SFTD) - 2 (E)

Shift lever held in "-"

(Down-shift)

Below 1 Ω

Shift lever not held in "-"

(Down-shift)

10 kΩ or higher
Combination Switch
Combination Switch (Electric Parking Brake Switch Assembly)
Inspect the NORMAL mode switch:
Tester Connection Condition Specified Condition
13 (B) - 16 (GND1) NORMAL mode switch being pushed and held Below 1 Ω
NORMAL mode switch not pushed 10 kΩ or higher
Inspect the SPORT mode switch:
Tester Connection Condition Specified Condition
12 (P) - 16 (GND1) SPORT mode switch being pushed and held Below 1 Ω
SPORT mode switch not pushed 10 kΩ or higher
Inspect the illumination:
Condition Specified Condition

Battery positive (+) → Terminal 3 (ILL+)

Battery negative (-) → Terminal 7 (ILL-)

Illuminates
Shift Paddle Switch
Shift Paddle Switch LH (Transmission Shift Switch Assembly):
Tester Connection Condition Specified Condition
1 (SDN) - 2 (ECC) "-" (Down shift) shift paddle switch operated and held Below 13 Ω
"-" (Down shift) shift paddle switch not operated 10 kΩ or higher
1 (SDN) - 3 (ECC1) "-" (Down shift) shift paddle switch operated and held Below 13 Ω
"-" (Down shift) shift paddle switch not operated 10 kΩ or higher
Shift Paddle Switch RH (Transmission Shift Switch Assembly):
Tester Connection Condition Specified Condition
1 (SUP) - 2 (ECC) "+" (Up shift) shift paddle switch operated and held Below 13 Ω
"+" (Up shift) shift paddle switch not operated 10 kΩ or higher
Differential Oil Seal
Front drive shaft oil seal LH Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front drive shaft oil seal RH Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Automatic Transaxle Unit
Clutch return spring sub-assembly Standard free length 14.1 mm (0.555 in.)
1st and reverse brake return spring sub-assembly Standard free length 18.29 mm (0.720 in.)
Planetary sun gear sub-assembly Standard inside diameter 31.086 to 31.112 mm (1.224 to 1.225 in.)
Maximum inside diameter 31.112 mm (1.225 in.)
Rear planetary sun gear sub-assembly Standard inside diameter 22.06 to 22.086 mm (0.869 to 0.870 in.)
Maximum inside diameter 22.086 mm (0.870 in.)
Front planetary gear assembly (for Outer pinion) Standard clearance 0.2 to 0.64 mm (0.00787 to 0.0252 in.)
Front planetary gear assembly (for Inner pinion) Standard clearance 0.2 to 0.64 mm (0.00787 to 0.0252 in.)
Rear planetary gear assembly (for Long pinion) Standard clearance 0.15 to 1.05 mm (0.00591 to 0.0413 in.)
Rear planetary gear assembly (for Short pinion) Standard clearance 0.15 to 0.9 mm (0.00591 to 0.0354 in.)

Input shaft end play

(for TMC Made)

Standard input shaft end play 0.378 to 1.147 mm (0.0149 to 0.0452 in.)

Input shaft end play

(for AW Made)

Standard input shaft end play 0.332 to 1.103 mm (0.0131 to 0.0434 in.)
Clearance of C-3 clutch Pack clearance (Reference) 0.19 to 0.61 mm (0.00748 to 0.0240 in.)
Clearance of C-4 clutch Pack clearance (Reference) 0.27 to 0.73 mm (0.0106 to 0.0287 in.)
Clearance of C-1 clutch Piston stroke 0.8 to 1.0 mm (0.0315 to 0.0394 in.)
Forward clutch flange thickness Part number Thickness (mm (in.))
35635-33200 4.0 (0.157)
35635-33210 4.1 (0.161)
35635-33220 4.2 (0.165)
35635-33230 4.3 (0.169)
35635-33240 4.4 (0.173)
35635-33250 4.5 (0.177)
35635-33260 4.6 (0.181)
Clearance of B-1 brake Piston stroke 0.8 to 1.0 mm (0.0315 to 0.0394 in.)

No. 1 brake flange thickness

(for TMC Made)

Part number Thickness (mm (in.)) Mark
35676-33510 4.0 (0.157) 0
35676-33520 4.1 (0.161) 1
35676-33530 4.2 (0.165) 2
35676-33540 4.3 (0.169) 3
35676-33550 4.4 (0.173) 4
35676-33560 4.5 (0.177) 5
35676-33570 4.6 (0.181) 6

No. 1 brake flange thickness

(for AW Made)

Part number Thickness (mm (in.)) Mark
35676-33580 4.0 (0.157) 0
35676-33590 4.1 (0.161) 1
35676-33600 4.2 (0.165) 2
35676-33610 4.3 (0.169) 3
35676-33620 4.4 (0.173) 4
35676-33630 4.5 (0.177) 5
35676-33640 4.6 (0.181) 6
Clearance of C-2 clutch Piston stroke 0.8 to 1.0 mm (0.0315 to 0.0394 in.)

Direct clutch flange thickness

(for TMC Made)

Part number Thickness (mm (in.)) Mark
35675-33070 3.6 (0.142) A
35675-33080 3.7 (0.146) B
35675-33090 3.8 (0.150) C
35675-33100 3.9 (0.154) D
35675-33110 4.0 (0.157) E
35675-33120 4.1 (0.161) F
35675-33130 4.2 (0.165) G

Direct clutch flange thickness

(for AW Made)

Part number Thickness (mm (in.)) Mark
35675-33140 3.6 (0.142) -
35675-33150 3.7 (0.146) -
35675-33160 3.8 (0.150) -
35675-33170 3.9 (0.154) -
35675-33180 4.0 (0.157) -
35675-33190 4.1 (0.161) -
35675-33200 4.2 (0.165) -
Clearance of B-2 brake Piston stroke 1.0 to 1.2 mm (0.0394 to 0.0472 in.)

2nd brake brake flange thickness

(for TMC Made)

Part number Thickness (mm (in.)) Mark
35678-33210 5.0 (0.197) A
35678-33220 5.1 (0.201) B
35678-33230 5.2 (0.205) C
35678-33240 5.3 (0.209) D
35678-33250 5.4 (0.213) E
35678-33260 5.5 (0.217) F
35678-33270 5.6 (0.220) G

2nd brake brake flange thickness

(for AW Made)

Part number Thickness (mm (in.)) Mark
35678-33280 5.0 (0.197) 0
35678-33290 5.1 (0.201) 1
35678-33300 5.2 (0.205) 2
35678-33310 5.3 (0.209) 3
35678-33320 5.4 (0.213) 4
35678-33330 5.5 (0.217) 5
35678-33340 5.6 (0.220) 6
Automatic transmission case straight pin

Protrusion height

(for TMC Made)

7.0 to 8.0 mm (0.276 to 0.315 in.)

Protrusion height

(for AW Made)

10.7 to 11.3 mm (0.421 to 0.445 in.)
Front differential case tapered roller bearing preload Standard turning torque 0.97 to 1.13 N*m (10 to 11 kgf*cm, 9 to 10 in.*lbf)
Differential drive pinion shim thickness Part number Thickness (mm (in.)) Mark
90564-75002 1.10 (0.0433) 50
90564-75003 1.13 (0.0445) 51
90564-75004 1.16 (0.0457) 52
90564-75005 1.19 (0.0469) 53
90564-75006 1.22 (0.0480) 54
90564-75007 1.25 (0.0492) 55
90564-75008 1.28 (0.0504) 56
90564-75009 1.31 (0.0516) 57
90564-75010 1.34 (0.0528) 58
90564-75011 1.37 (0.0539) 59
90564-75012 1.40 (0.0551) 60
90564-75013 1.43 (0.0563) 61
90564-75014 1.46 (0.0575) 62
90564-75015 1.49 (0.0587) 63
90564-75016 1.52 (0.0598) 64
90564-75017 1.55 (0.0610) 65
90564-75018 1.58 (0.0622) 66
90564-75019 1.61 (0.0634) 67
90564-75023 1.64 (0.0646) 68
90564-75024 1.67 (0.0657) 69
90564-75025 1.70 (0.0669) 70
90564-75026 1.73 (0.0681) 71
90564-75027 1.76 (0.0693) 72
90564-75028 1.79 (0.0705) 73
90564-75029 1.82 (0.0717) 74
90564-75030 1.85 (0.0728) 75
90564-75031 1.88 (0.0740) 76
90564-75032 1.91 (0.0752) 77
90564-75033 1.94 (0.0764) 78
90564-75034 1.97 (0.0776) 79
90564-75035 2.00 (0.0787) 80
Pinion and counter driven gear tapered roller bearing preload Standard turning torque Front differential case tapered roller bearing preload + 0.80 to 1.95 N*m (9 to 19 kgf*cm, 8 to 17 in.*lbf)
Pinion and counter driven gear sim thickness Part number Thickness (mm (in.)) Mark
90564-61146 1.18 (0.0465) AA
90564-61147 1.21 (0.0476) AB
90564-61127 1.24 (0.0488) AC
90564-61128 1.27 (0.0500) AD
90564-61129 1.30 (0.0512) AE
90564-61130 1.33 (0.0524) AF
90564-61131 1.36 (0.0535) AG
90564-61132 1.39 (0.0547) AH
90564-61133 1.42 (0.0559) AJ
90564-61134 1.45 (0.0571) AK
90564-61135 1.48 (0.0583) AL
90564-61136 1.51 (0.0594) AM
90564-61137 1.54 (0.0606) AN
90564-61138 1.57 (0.0618) AP
90564-61139 1.60 (0.0630) AR
90564-61140 1.63 (0.0642) AS
90564-61141 1.66 (0.0654) AT
90564-61142 1.69 (0.0665) AU
90564-61143 1.72 (0.0677) AV
90564-61144 1.75 (0.0689) AW
90564-61145 1.78 (0.0701) AX
90564-61148 1.81 (0.0713) AY
90564-61149 1.84 (0.0724) AZ
90564-61150 1.87 (0.0736) BA
90564-61151 1.90 (0.0748) BB
90564-61152 1.93 (0.0760) BC
90564-61153 1.96 (0.0772) BD
90564-61154 1.99 (0.0783) BE
90564-61155 2.02 (0.0795) BF
90564-61156 2.05 (0.0807) BG
90564-61157 2.08 (0.0819) BH
90564-61158 2.11 (0.0831) BJ
90564-61159 2.14 (0.0843) BK
90564-61160 2.17 (0.0854) BL
90564-61161 2.20 (0.0866) BM
Front drive shaft oil seal LH Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Front drive shaft oil seal RH Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Transaxle case oil seal Standard depth -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
Manual valve lever shaft oil seal Standard depth -0.3 to 0.4 mm (-0.0118 to 0.0157 in.)
Torque Converter and Drive Plate
Drive plate and ring gear sub-assembly Maximum runout 0.30 mm (0.0118 in.)
Oil Pump
Stator shaft assembly (for Torque converter assembly) Standard inside diameter 22.201 to 22.227 mm (0.874 to 0.875 in.)
Maximum inside diameter 22.227 mm (0.875 in.)
Stator shaft assembly (for Oil pump drive shaft sub-assembly) Standard inside diameter 12.020 to 12.035 mm (0.473 to 0.474 in.)
Maximum inside diameter 12.035 mm (0.474 in.)
Front oil pump cover sub-assembly Standard inside diameter 8.02 to 8.035 mm (0.31575 to 0.31634 in.)
Maximum inside diameter 8.035 mm (0.31634 in.)
Front oil pump driven gear and front oil pump body Standard body clearance 0.135 to 0.175 mm (0.00531 to 0.00689 in.)
Maximum body clearance 0.175 mm (0.00689 in.)
Front oil pump driven gear and front oil pump body Standard side clearance 0.015 to 0.034 mm (0.000591 to 0.00134 in.)
Maximum side clearance 0.034 mm (0.00134 in.)
Automatic Transaxle Fluid as Reference
Dry fill 7.3 liters (7.7 US qts, 6.4 Imp. qts) Toyota Genuine ATF WS