VALVE BODY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL MANUAL VALVE


    1. Coat the manual valve with Toyota Genuine ATF WS and install it to the transmission valve body assembly.

  2. INSTALL TRANSAXLE CASE GASKET


    1. Coat 2 new transaxle case gaskets with Toyota Genuine ATF WS.

    2. Install the 2 transaxle case gaskets to the automatic transaxle assembly.

  3. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.

    2. B006Z7EC02
      *1 Manual Valve
      *a Positioning Bolt
      *b Manual Valve Lever Shaft Sub-assembly Pin

      Insert the manual valve lever shaft sub-assembly pin into the groove on the end of the manual valve as shown in the illustration and temporarily install the transmission valve body assembly to the transaxle case sub-assembly with the 11 bolts.

      Note


      • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case sub-assembly to interfere with each other.

      • Be sure to insert the manual valve lever shaft sub-assembly pin into the groove on the end of the manual valve.

      Bolt Length
      Bolt Length [mm (in.)]
      (A) 25 (0.984)
      (B) 30 (1.18)
      (C) and (D) 35 (1.38)

    3. Fully tighten the 2 positioning bolts shown in the illustration.

      Torque:
      10.8 N*m  { 110 kgf*cm, 8 ft.*lbf }

    4. Fully tighten the 9 bolts to install the transmission valve body assembly.

      Torque:
      Bolt (A), (B), (C)
      10.8 N*m  { 110 kgf*cm, 8 ft.*lbf }
      Bolt (D)
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }

  4. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Coat a new O-ring with Toyota Genuine ATF WS and install it to the valve body oil strainer assembly.

      Note

      Ensure that the O-ring is not twisted.

    2. Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.

      Torque:
      9.6 N*m  { 98 kgf*cm, 85 in.*lbf }

  5. INSTALL TRANSMISSION OIL CLEANER MAGNET


    1. B006ZGKC01
      *1 Transmission Oil Cleaner Magnet

      Install the 4 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration.

  6. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET


    1. Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.

  7. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. B006YRD

      Clean and degrease the 2 bolts and installation holes in the automatic transaxle assembly.

    2. B006Z3K

      Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the automatic transaxle assembly with the 17 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation.

    3. B006ZVIC44
      *a Adhesive

      Apply adhesive to 2 or 3 threads on the ends of the 2 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      In order to ensure proper installation of the 2 bolts, apply adhesive to the 2 bolts and install them within 10 minutes of adhesive application.

    4. B0070CW

      Install the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  8. INSTALL TORQUE CONVERTER ASSEMBLY

    Click here

  9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

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