TRANSMISSION WIRE INSTALLATION

PROCEDURE


  1. INSTALL TRANSMISSION WIRE


    1. B006XXT

      Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.

    2. Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

    4. Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      Torque:
      10.8 N*m  { 110 kgf*cm, 8 ft.*lbf }

      Note

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

      B0071JFC02
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
    5. B007042

      Connect the 9 solenoid valve connectors.

      Note

      B006ZPWC01
      B006XDP Do not let transmission wire protrude into this area.

      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.

      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.

    6. B0070AA

      Engage the clamp to connect the transmission wire to the solenoid lock plate.

    7. B006YQ6

      Connect the transmission wire connector and rotate the lever and engage the claw.

      Tech Tips

      Rotate the lever until the claw of the transmission wire connector makes a click sound.

  2. INSTALL TRANSMISSION CASE SIDE COVER (for TMC Made)

    Tech Tips

    TMC (TOYOTA) Made and AW (AISIN AW) Made components can be identified by the differing locations where the serial number is stamped.

    B006YO3C01
    *a TMC Made
    *b AW Made

    1. B006Z8BC01
      B006XDP Area to be cleaned

      Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

      Note

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. B0070JE

      Clean the 3 bolt holes shown in the illustration.

    3. B006ZVIC53
      *a Adhesive

      Apply adhesive to 2 or 3 threads on the end of the bolt (A) and 2 bolts (D).

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

      Tech Tips

      The bolt (A) and 2 bolts (D) are in the locations shown in the following step.

    4. B0070W3N05

      Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).

      Note


      • Bolt (A) is an adhesive-coated bolt.

      • To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    5. Temporarily install the 6 bolts (C) and 2 bolts (D).

      Note

      Bolt (D) is an adhesive-coated bolt.

    6. B0070W3N06

      Fully tighten the 10 bolts in the order shown in the illustration.

      Torque:
      Bolt (A) and Bolt (D)
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }
      Bolt (B) and Bolt (C)
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  3. INSTALL TRANSMISSION CASE SIDE COVER (for AISIN AW Made)

    Tech Tips

    TMC (TOYOTA) Made and AW (AISIN AW) Made components can be identified by the differing locations where the serial number is stamped.

    B006YO3C01
    *a TMC Made
    *b AW Made

    1. B006Z8BC01
      B006XDP Area to be cleaned

      Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

      Note

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. B0070W3N01

      Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts ((A) and (B)).

      Note

      To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    3. Temporarily install the 8 bolts (C).

    4. B0070W3N03

      Fully tighten the 10 bolts in the order shown in the illustration.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  4. INSTALL OIL COOLER UNION SUB-ASSEMBLY


    1. B0070NEC01
      *1 Oil Cooler Union Bolt
      *2 Gasket

      Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly with the oil cooler union bolt.

    2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.

    3. Fully tighten the oil cooler union bolt.

      Torque:
      22.6 N*m  { 230 kgf*cm, 17 ft.*lbf }

    4. Fully tighten the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  5. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER

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  6. INSTALL FRONT ENGINE MOUNTING INSULATOR

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  7. INSTALL VACUUM SWITCHING VALVE (for Active Control Engine Mount System)

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  8. ADJUST AUTOMATIC TRANSAXLE FLUID

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  9. INSTALL FRONT FENDER APRON SEAL LH

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  10. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

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  11. INSTALL NO. 1 ENGINE UNDER COVER

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  12. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

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  13. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

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  14. INSTALL FRONT WHEEL LH

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