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AUTOMATIC TRANSAXLE UNIT REASSEMBLY

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PROCEDURE


  1. B006XYVN01
    Click here

    BEARING POSITION

    Check bearing position and installation direction.

    Thrust Needle Roller Bearing and Bearing Race Diameter
    Mark

    Front Side Thrust Bearing Race Diameter Inside / Outside

    mm (in.)

    Thrust Bearing Diameter Inside / Outside

    mm (in.)

    Rear Side Thrust Bearing Race Diameter Inside / Outside

    mm (in.)
    A 32.6 (1.28) / 54.2 (2.13) 31.7 (1.25) / 52.3 (2.06) 31.7 (1.25) / 52.3 (2.06)
    B 59.8 (2.35) / 77.0 (3.03) 58.3 (2.30) / 75.0 (2.95) -
    C - 39.2 (1.54) / 52.6 (2.07) 38.1 (1.50) / 50.2 (1.98)
    D - 33.3 (1.31) / 46.3 (1.82) 34.2 (1.35) / 47.3 (1.86)
    E 34.4 (1.35) / 48.7 (1.92) 33.2 (1.31) / 47.7 (1.88) 33.2 (1.31) / 47.7 (1.88)
    F 25.58 (1.01) / 43.7 (1.72) 24.2 (0.953) / 43.7 (1.72) 24.2 (0.953) / 43.7 (1.72)
    G - 50.5 (1.99) / 74.5 (2.93) 52.8 (2.08) / 76.4 (3.01)
  2. Click here

    INSTALL AUTOMATIC TRANSMISSION CASE STRAIGHT PIN

    Note:

    It is not necessary to remove the automatic transmission case straight pins unless they are being replaced.

    B0071RVC02
    *a TMC Made
    *b AW Made
    Tip:

    TMC (TOYOTA) Made and AW (AISIN AW) Made components can be identified by the differing locations where the serial number is stamped.


    1. B006XH5C01
      *A TMC Made
      *B AW Made

      Using a plastic hammer, tap in 2 new automatic transmission case straight pins to the specified protrusion height.

      Protrusion Height
      for TMC Made
      7.0 to 8.0 mm (0.276 to 0.315 in.)
      for AW Made
      10.7 to 11.3 mm (0.421 to 0.445 in.)
  3. Click here

    INSTALL COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (INNER RACE)


    1. B006YDBN01

      Using SST and a press, install a new counter driven gear front tapered roller bearing (inner race) to the pinion and counter driven gear sub-assembly.

      09950-60011 09951-00550
      09950-70010 09951-07150
      Note:

      Be sure to install the counter driven gear front tapered roller bearing (inner race) so that there is no clearance between the counter driven gear front tapered roller bearing (inner race) and the pinion and counter driven gear sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  4. Click here

    INSTALL COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING (OUTER RACE)


    1. B006XI1N01

      Using SST and a hammer, install a new counter driven gear front tapered roller bearing (outer race) and pinion and counter driven gear shim to the transaxle housing.

      09950-60021 09951-00780
      09950-70010 09951-07150
      Note:

      Be sure to install the counter driven gear front tapered roller bearing (outer race) so that there is no clearance between the counter driven gear front tapered roller bearing (outer race), pinion and counter driven gear shim and the transaxle housing. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  5. Click here

    INSTALL COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (INNER RACE)


    1. B006X7NN01

      Using SST and a press, install a new counter driven gear rear tapered roller bearing (inner race) to the pinion and counter driven gear sub-assembly.

      09506-30012
      09950-60011 09951-00420 09951-00550
      09950-70010 09951-07150
      Note:

      Be sure to install the counter driven gear rear tapered roller bearing (inner race) so that there is no clearance between the counter driven gear rear tapered roller bearing (inner race) and the pinion and counter driven gear sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  6. Click here

    INSTALL COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING (OUTER RACE)


    1. B006ZRPN01

      Using SST and a hammer, install a new counter driven gear rear tapered roller bearing (outer race) to the automatic transaxle case sub-assembly.

      09950-60021 09951-00680
      09950-70010 09951-07150
      Note:

      Be sure to install the counter driven gear rear tapered roller bearing (outer race) so that there is no clearance between the counter driven gear rear tapered roller bearing (outer race) and the automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the pinion and counter driven gear sub-assembly cannot be measured correctly.

  7. Click here

    ADJUST FRONT DIFFERENTIAL CASE TAPERED ROLLER BEARING PRELOAD


    1. Remove any remaining seal packing from the contact surfaces of the transaxle housing and automatic transaxle case sub-assembly.

    2. Coat the front differential case front tapered roller bearing (inner race) and the front differential case rear tapered roller bearing (inner race) with a sufficient amount of Toyota Genuine ATF WS.

    3. B004HV2

      Install the differential case assembly to the automatic transaxle case sub-assembly.

    4. B006ZQPN01

      Install the transaxle housing to the automatic transaxle case sub-assembly with the 21 bolts (A and B).

      29.4 N*m 300 kgf*cm 22 ft.*lbf
      Bolt Length
      Bolt (A) Bolt (B)
      40 mm (1.57 in.) 35 mm (1.38 in.)
    5. B006Z39N01

      Using SST, rotate the differential case assembly 20 times or more to stabilize the bearing.

      09564-33010
    6. B0070VHN01

      Using SST and a torque wrench, measure the turning torque of the front differential case tapered roller bearing while rotating SST at 10 rpm.

      09564-33010
      Standard Turning Torque
      0.69 to 1.02 N*m (8 to 10 kgf*cm, 7 to 9 in.*lbf)

      If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.

      Differential Drive Pinion Shim Thickness
      Part Number

      Thickness

      mm (in.)

      		 Mark
      90564-75002 1.10 (0.0433) 50
      90564-75003 1.13 (0.0445) 51
      90564-75004 1.16 (0.0457) 52
      90564-75005 1.19 (0.0469) 53
      90564-75006 1.22 (0.0480) 54
      90564-75007 1.25 (0.0492) 55
      90564-75008 1.28 (0.0504) 56
      90564-75009 1.31 (0.0516) 57
      90564-75010 1.34 (0.0528) 58
      90564-75011 1.37 (0.0539) 59
      90564-75012 1.40 (0.0551) 60
      90564-75013 1.43 (0.0563) 61
      90564-75014 1.46 (0.0575) 62
      90564-75015 1.49 (0.0587) 63
      90564-75016 1.52 (0.0598) 64
      90564-75017 1.55 (0.0610) 65
      90564-75018 1.58 (0.0622) 66
      90564-75019 1.61 (0.0634) 67
      90564-75023 1.64 (0.0646) 68
      90564-75024 1.67 (0.0657) 69
      90564-75025 1.70 (0.0669) 70
      90564-75026 1.73 (0.0681) 71
      90564-75027 1.76 (0.0693) 72
      90564-75028 1.79 (0.0705) 73
      90564-75029 1.82 (0.0717) 74
      90564-75030 1.85 (0.0728) 75
      90564-75031 1.88 (0.0740) 76
      90564-75032 1.91 (0.0752) 77
      90564-75033 1.94 (0.0764) 78
      90564-75034 1.97 (0.0776) 79
      90564-75035 2.00 (0.0787) 80

    7. Remove the 21 bolts and transaxle housing from the automatic transaxle case sub-assembly.

  8. Click here

    ADJUST PINION AND COUNTER DRIVEN GEAR TAPERED ROLLER BEARING PRELOAD


    1. Coat the counter driven gear front tapered roller bearing (inner race) and the counter driven gear rear tapered roller bearing (inner race) with a sufficient amount of Toyota Genuine ATF WS.

    2. B004HYL

      Install the pinion and counter driven gear sub-assembly to the automatic transaxle case sub-assembly.

    3. B006ZQPN01

      Install the transaxle housing to the automatic transaxle case sub-assembly with the 21 bolts (A and B).

      29.4 N*m 300 kgf*cm 22 ft.*lbf
      Bolt Length
      Bolt (A) Bolt (B)
      40 mm (1.57 in.) 35 mm (1.38 in.)
    4. B006Z39N01

      Using SST, rotate the differential case assembly 20 times or more to stabilize the bearing.

      09564-33010
    5. B0070VHN01

      Using SST and a torque wrench, measure the turning torque of the pinion and counter driven gear tapered roller bearing while rotating SST at 10 rpm.

      09564-33010
      Standard Turning Torque
      Front differential case tapered roller bearing preload + 0.99 to 2.26 N*m (11 to 23 kgf*cm, 9 to 20 in.*lbf)

      If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.

      Pinion and Counter Driven Gear Shim Thickness
      Part Number

      Thickness

      mm (in.)

      		 Mark
      90564-67047 1.19 (0.0469) AA
      90564-67048 1.22 (0.0480) AB
      90564-67049 1.25 (0.0492) AC
      90564-67050 1.28 (0.0504) AD
      90564-67051 1.31 (0.0516) AE
      90564-67052 1.34 (0.0528) AF
      90564-67053 1.37 (0.0539) AG
      90564-67054 1.40 (0.0551) AH
      90564-67055 1.43 (0.0563) AJ
      90564-67056 1.46 (0.0575) AK
      90564-67057 1.49 (0.0587) AL
      90564-67058 1.52 (0.0598) AM
      90564-67059 1.55 (0.0610) AN
      90564-67060 1.58 (0.0622) AP
      90564-67061 1.61 (0.0634) AR
      90564-67062 1.64 (0.0646) AS
      90564-67063 1.67 (0.0657) AT
      90564-67064 1.70 (0.0669) AU
      90564-67065 1.73 (0.0681) AV
      90564-67066 1.76 (0.0693) AW
      90564-67067 1.79 (0.0705) AX
      90564-67068 1.82 (0.0717) AY
      90564-67069 1.85 (0.0728) AZ
      90564-67071 1.88 (0.0740) BA
      90564-67072 1.91 (0.0752) BB
      90564-67073 1.94 (0.0764) BC
      90564-67074 1.97 (0.0776) BD
      90564-67075 2.00 (0.0787) BE
      90564-67076 2.03 (0.0799) BF
      90564-67077 2.06 (0.0811) BG
      90564-67078 2.09 (0.0823) BH
      90564-67079 2.12 (0.0835) BJ
      90564-67080 2.15 (0.0846) BK
      90564-67081 2.18 (0.0858) BL
      90564-67082 2.21 (0.0870) BM

    6. Remove the 21 bolts and transaxle housing from the automatic transaxle case sub-assembly.

    7. Remove the pinion and counter driven gear sub-assembly from the automatic transaxle case sub-assembly.

    8. Remove the differential case assembly from the automatic transaxle case sub-assembly.

  9. Click here

    INSTALL NO. 2 TRANSAXLE CASE PLUG


    1. Clean the 6 No. 2 transaxle case plugs and 6 installation holes.

    2. B004LD0

      Apply adhesive to 2 or 3 threads on the end of the No. 2 transaxle case plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Note:

      Make sure to install the No. 2 transaxle case plug immediately after applying adhesive to prevent foreign matter from attaching to them.

    3. B004M59

      Using a 6 mm socket hexagon wrench, install the 3 No. 2 transaxle case plugs and 3 new gaskets to the automatic transaxle case sub-assembly.

      17 N*m 173 kgf*cm 13 ft.*lbf
    4. B004HO6

      Using a 6 mm socket hexagon wrench, install the 3 No. 2 transaxle case plugs and 3 new gaskets to the transaxle housing.

      17 N*m 173 kgf*cm 13 ft.*lbf
  10. Click here

    INSTALL NO. 1 TRANSAXLE CASE PLUG


    1. B004MZV

      Coat 8 new O-rings with Toyota Genuine ATF WS and install them to the 8 No. 1 transaxle case plugs.

    2. B004NOA

      Install the 4 No. 1 transaxle case plugs to the automatic transaxle case sub-assembly.

      7.4 N*m 75 kgf*cm 65 in.*lbf
    3. B004M1E

      Install the 4 No. 1 transaxle case plugs to the transaxle housing.

      7.4 N*m 75 kgf*cm 65 in.*lbf
  11. Click here

    INSTALL NEEDLE ROLLER BEARING


    1. B0071KCN01

      Using SST and a press, install a new needle roller bearing to the transaxle housing.

      09950-60011 09951-00560
      09950-70010 09951-07200
      Note:

      Be careful not to damage the transaxle housing.

  12. Click here

    INSTALL FRONT DRIVE SHAFT OIL SEAL LH


    1. B00704TN01

      Using SST and a hammer, install a new front drive shaft oil seal LH to the automatic transaxle case sub-assembly.

      09649-17010
      09950-70010 09951-07200
      Standard Depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
  13. Click here

    INSTALL FRONT DRIVE SHAFT OIL SEAL RH


    1. B006WZ3N01

      Using SST and a hammer, install a new front drive shaft oil seal RH to the transaxle housing.

      09316-10010
      09950-70010 09951-07200
      Standard Depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
  14. Click here

    INSTALL TRANSAXLE CASE OIL SEAL


    1. Clean and degrease the oil seal press-in surface.

    2. B0070FGE01

      Using SST and a hammer, install a new transaxle case oil seal to the transaxle housing.

      09950-60011 09951-00640
      09950-70010 09951-07200
      Standard Depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

    3. Apply MP grease to the lip of the transaxle case oil seal.

  15. Click here

    INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL


    1. B006XIFN01

      Using SST and a hammer, install a new manual valve lever shaft oil seal to the automatic transaxle case sub-assembly.

      09950-60011 09951-00210
      09950-70010 09951-07200
      Standard Depth
      -0.3 to 0.4 mm (-0.0118 to 0.0157 in.)

    2. Apply MP grease to the lip of the manual valve lever shaft oil seal.

  16. Click here

    INSTALL NEEDLE ROLLER BEARING


    1. B006ZNTN01

      Using SST and a press, install a new needle roller bearing to the automatic transaxle case sub-assembly.

      09950-60011 09951-00210
      09950-70010 09951-07150
      Standard Depth
      2.1 to 2.5 mm (0.0827 to 0.0984 in.)
      Note:

      Install the needle roller bearing with its supplier name mark facing the front of the automatic transaxle assembly.

  17. Click here

    INSTALL 1ST AND REVERSE BRAKE PISTON


    1. B004JSI

      Apply a light coat of Toyota Genuine ATF WS to 2 new O-rings and install them to the 1st and reverse brake piston.

      Note:

      • Make sure to correctly distinguish between the inner side and outer side O-rings.

      • Be careful not to damage or twist the O-rings.

    2. B0071QYC01
      *1 1st And Reverse Brake Return Spring Sub-assembly
      *2 1st And Reverse Brake Piston

      Set the 1st and reverse brake return spring sub-assembly on the 1st and reverse brake piston.

    3. B004OA5

      Install the 1st and reverse brake piston with 1st and reverse brake return spring sub-assembly to the automatic transaxle case sub-assembly.

      Note:

      Make sure that the O-rings are not damaged or do not jump out of position during installation.

  18. Click here

    INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. B00709CC01
      *a Snap ring opening within this area.

      Set the snap ring on the automatic transaxle case sub-assembly as shown in the illustration.

      Note:

      The opening of the snap ring should be within the area shown in the illustration (spline portion).

    2. B006YRGN01

      Place SST on the 1st and reverse brake return spring sub-assembly and compress it with a press.

      09380-60011 09381-06020 09381-06050 09381-06060 09381-06100 09381-06110
      09950-70010 09951-07200
      Note:

      Stop the press when the 1st and reverse brake return spring sub-assembly is flush with the snap ring groove.

    3. B004L8Y

      Using a screwdriver with its tip wrapped with protective tape, install the snap ring into the snap ring groove of the automatic transaxle case sub-assembly.

      Note:

      • Be careful not to damage the automatic transaxle case sub-assembly.

      • Make sure that the snap ring is installed in the groove of the automatic transaxle case sub-assembly correctly.

  19. Click here

    INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON


    1. B004LZ0

      Install the No. 2 1st and reverse brake piston to the automatic transaxle case sub-assembly.

  20. Click here

    INSTALL 2ND BRAKE BRAKE DISC


    1. B006Z78C01
      *1 2nd Brake Brake Flange
      *2 2nd Brake Brake Disc
      *3 2nd Brake Brake Plate
      *a Snap Ring Side
      *b 2nd Brake Brake Disc Side

      Install the 5 2nd brake brake plates, 5 2nd brake brake discs and 2nd brake brake flange to the automatic transaxle case sub-assembly.

      Note:

      Assemble the 2nd brake brake flange with its tapered surface facing toward the 2nd brake brake disc.

    2. B006Y0LC01
      *a Snap ring opening within this area.

      Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the automatic transaxle case sub-assembly.

      Note:

      The opening of the snap ring should be within the area shown in the illustration (spline portion).

  21. Click here

    INSPECT CLEARANCE OF B-2 BRAKE

    Click here

  22. Click here

    INSTALL DIRECT CLUTCH DRUM OIL SEAL RING


    1. Apply a small amount of MP grease to the entire circumference of the direct clutch drum oil seal ring installation groove portion.

      Tip:

      By applying MP grease, the wobble within the direct clutch drum oil seal ring installation groove will be eliminated, preventing damage to the direct clutch drum oil seal ring at the time of front planetary gear assembly installation.

    2. B004L8E

      Coat 2 new direct clutch drum oil seal rings with Toyota Genuine ATF WS and install them to the automatic transaxle case sub-assembly.

      Note:

      While making the spread of the opening of the direct clutch drum oil seal ring as small as possible, install it to the automatic transaxle case sub-assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  23. Click here

    INSTALL C-2 CLUTCH PISTON


    1. B004J9K

      Apply a light coat of Toyota Genuine ATF WS to 2 new O-rings and install it to the intermediate shaft sub-assembly.

      Note:

      Be careful not to damage or twist the O-ring.

    2. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the C-2 clutch piston.

    3. B004N5T

      Install the C-2 clutch piston to the intermediate shaft sub-assembly.

      Note:

      • Make sure the lip is not cut or folded.

      • Be careful not to damage the lip seal of the C-2 clutch piston.

  24. Click here

    INSTALL CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. B004NVX

      Install the clutch return spring sub-assembly to the intermediate shaft sub-assembly.

  25. Click here

    INSTALL C-2 CLUTCH BALANCER


    1. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the C-2 clutch balancer.

    2. B004NHN

      Install the C-2 clutch balancer to the intermediate shaft sub-assembly.

      Note:

      Be careful not to damage the lip seal of the C-2 clutch balancer.

      Note:

      • Make sure the lip is not cut or folded.

      • Be careful not to damage the lip seal of the C-2 clutch balancer.

    3. B0070HFN01

      Place SST on the C-2 clutch balancer and compress the clutch return spring sub-assembly with a press.

      09387-00020
      Note:

      Stop the press when the clutch return spring sub-assembly is flush with the snap ring groove.

    4. Using SST, install the snap ring to the intermediate shaft sub-assembly.

      09350-30020 09350-07070
      Note:

      Make sure that the snap ring is installed in the groove of the intermediate shaft sub-assembly correctly.

  26. Click here

    INSTALL NO. 2 CLUTCH DISC


    1. B007054C01
      *1 Direct Clutch Flange
      *2 No. 2 Clutch Disc
      *3 No. 2 Clutch Plate
      *a Snap Ring Side
      *b No. 2 Clutch Disc Side

      Install the 4 No. 2 clutch plates, 4 No. 2 clutch discs and direct clutch flange to the intermediate shaft sub-assembly.

      Note:

      • Be careful during assembly because there are 2 types of No. 2 clutch plate with different thicknesses.

      • Assemble the direct clutch flange with its tapered surface facing toward the No. 2 clutch disc.

    2. B004MID

      Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the intermediate shaft sub-assembly.

      Note:

      • Be careful not to damage the intermediate shaft sub-assembly.

      • Make sure that the snap ring is installed in the groove of the intermediate shaft sub-assembly correctly.

  27. Click here

    INSTALL NO. 1 THRUST BEARING RACE


    1. B004J5F

      Coat the No. 1 thrust bearing race with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.

      No. 1 Thrust Bearing Race Diameter
      Inside Outside
      52.8 mm (2.08 in.) 76.4 mm (3.01 in.)
      Note:

      Securely insert the claw of the No. 1 thrust bearing race into the hole of the automatic transaxle case sub-assembly.

  28. Click here

    INSTALL THRUST NEEDLE ROLLER BEARING


    1. B004IT3

      Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.

      Thrust Needle Roller Bearing Diameter
      Inside Outside
      50.5 mm (1.99 in.) 74.5 mm (2.93 in.)
      Note:

      Make sure to assemble the thrust needle roller bearing in the correct direction.

      Tip:

      When installing the C-2 clutch assembly, if the thrust needle roller bearing falls off, coat the C-2 clutch assembly installation surface with MP grease and install the parts.

  29. Click here

    INSTALL C-2 CLUTCH ASSEMBLY


    1. B004KZC

      Install the C-2 clutch assembly to the automatic transaxle case sub-assembly.

  30. Click here

    INSPECT CLEARANCE OF C-2 CLUTCH

    Click here

  31. Click here

    INSTALL NO. 4 PLANETARY CARRIER THRUST WASHER


    1. B004HEA

      Install the No. 4 planetary carrier thrust washer to the rear planetary gear assembly.

      Tip:

      • Securely insert each protrusion of the No. 4 planetary carrier thrust washer into each indentation of the rear planetary gear assembly.

      • When installing the rear planetary gear assembly, if the No. 4 planetary carrier thrust washer falls off, coat the rear planetary gear assembly installation surface with MP grease and install the parts.

  32. Click here

    INSTALL REAR PLANETARY GEAR ASSEMBLY


    1. B004HG6

      Install the rear planetary gear assembly to the C-2 clutch assembly.

  33. Click here

    INSTALL NO. 2 THRUST BEARING RACE


    1. B004ISG

      Coat the No. 2 thrust bearing race with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.

      No. 2 Thrust Bearing Race Diameter
      Inside Outside
      24.2 mm (0.953 in.) 43.7 mm (1.72 in.)
  34. Click here

    INSTALL THRUST NEEDLE ROLLER BEARING


    1. B004I7D

      Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-2 clutch assembly.

      Thrust Needle Roller Bearing Diameter
      Inside Outside
      24.2 mm (0.953 in.) 43.7 mm (1.72 in.)
  35. Click here

    INSTALL NO. 3 THRUST BEARING RACE


    1. B004O0E

      Coat the No. 3 thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.

      No. 3 Thrust Bearing Race Diameter
      Inside Outside
      25.58 mm (1.01 in.) 43.7 mm (1.72 in.)
      Tip:

      When installing the rear planetary sun gear sub-assembly, if the No. 3 thrust bearing race falls off, coat the rear planetary sun gear sub-assembly installation surface with MP grease and install the parts.

  36. Click here

    INSTALL REAR PLANETARY SUN GEAR SUB-ASSEMBLY


    1. B004JNO

      Install the rear planetary sun gear sub-assembly to the C-2 clutch assembly.

  37. Click here

    INSTALL THRUST BEARING RACE


    1. B004KBU

      Coat the thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.

      Thrust Bearing Race Diameter
      Inside Outside
      33.2 mm (1.31 in.) 47.7 mm (1.88 in.)
  38. Click here

    INSTALL THRUST NEEDLE ROLLER BEARING


    1. B004NCW

      Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.

      Thrust Needle Roller Bearing Diameter
      Inside Outside
      33.2 mm (1.31 in.) 47.7 mm (1.88 in.)
  39. Click here

    INSTALL NO. 4 THRUST BEARING RACE


    1. B004JI7

      Coat the No. 4 thrust bearing race with Toyota Genuine ATF WS and install it to the rear planetary sun gear sub-assembly.

      No. 4 Thrust Bearing Race Diameter
      Inside Outside
      34.4 mm (1.35 in.) 48.7 mm (1.92 in.)
  40. Click here

    INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY


    1. B004KVA

      Install the planetary sun gear sub-assembly to the rear planetary gear assembly.

  41. Click here

    INSTALL NO. 3 PLANETARY CARRIER THRUST WASHER


    1. B004HNN

      Coat the No. 3 planetary carrier thrust washer with Toyota Genuine ATF WS and install it to the rear planetary gear assembly.

      Note:

      Securely insert the claw of the No. 3 planetary carrier thrust washer into the hole of the rear planetary gear assembly.

  42. Click here

    INSTALL NO. 1 BRAKE DISC


    1. B006X55C01
      *1 No. 1 Brake Flange
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Plate
      *a Snap Ring Side
      *b No. 1 Brake Disc Side

      Install the 4 No. 1 brake plates, 4 No. 1 brake discs and No. 1 brake flange to the counter drive gear sub-assembly.

      Note:

      • Be careful during assembly because there are 2 types of No. 1 brake plate with different thicknesses.

      • Assemble the No. 1 brake flange with its tapered surface facing toward the No. 1 brake disc.

    2. B006WWGC01
      *a Snap ring opening within this area.

      Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the counter drive gear sub-assembly.

      Note:

      • Be careful not to damage the counter drive gear sub-assembly.

      • Make sure that the snap ring is installed in the groove of the counter drive gear sub-assembly correctly.

      • The opening of the snap ring should be within the area shown in the illustration (spline portion).

  43. Click here

    INSTALL COUNTER DRIVE GEAR SUB-ASSEMBLY


    1. Clean and degrease the counter drive gear sub-assembly installation bolts and the 8 bolt holes.

      Note:

      If the bolts are tightened without cleaning and degreasing the bolts and bolt holes, the tightening torque will be too high and the counter drive gear sub-assembly or automatic transaxle case sub-assembly may be damaged.

    2. B004HTC

      Coat a new O-ring with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.

    3. B004L7C

      Install the counter drive gear sub-assembly together with the pinion and counter driven gear sub-assembly to the automatic transaxle case sub-assembly.

    4. B006Y64C02
      *a Bolt A
      *b Bolt B

      Temporarily install the 8 bolts (A and B).

      Tip:

      Bolt (A) is a hexagon socket head cap bolt.

    5. Fully tighten the 6 bolts (B).

      76 N*m 775 kgf*cm 56 ft.*lbf

    6. Using a T50 "TORX" socket wrench, fully tighten the 2 bolts (A).

      31.8 N*m 324 kgf*cm 23 ft.*lbf
  44. Click here

    INSPECT CLEARANCE OF B-1 BRAKE

    Click here

  45. Click here

    INSTALL PARKING LOCK SLEEVE


    1. B004KQ4

      Coat the parking lock sleeve with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.

  46. Click here

    INSTALL PARKING LOCK PAWL


    1. B004JZN

      Coat the parking lock pawl with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.

  47. Click here

    INSTALL PARKING LOCK PAWL SHAFT


    1. B004KO0

      Coat the parking lock pawl shaft with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.

  48. Click here

    INSTALL PARKING LOCK PAWL TORSION SPRING


    1. B004KYO

      Install the parking lock pawl torsion spring to the automatic transaxle case sub-assembly as shown in the illustration.

      Note:

      Securely insert the parking lock pawl torsion spring all the way into the parking lock pawl shaft.

  49. Click here

    INSTALL MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY


    1. B004KL7

      Install the manual valve lever shaft sub-assembly to the automatic transaxle case sub-assembly.

      Note:

      When installing the manual valve lever shaft sub-assembly, be careful not to damage the manual valve lever shaft oil seal.

  50. Click here

    INSTALL PARKING LOCK ROD SUB-ASSEMBLY


    1. B006WWDC01
      *1 Manual Valve Lever Shaft Sub-assembly
      *2 Parking Lock Rod Sub-assembly

      Parking lock rod sub-assembly as shown in the illustration, and install the parking lock rod sub-assembly.

      Note:

      Securely align the cutouts of the parking lock rod sub-assembly and manual valve lever shaft sub-assembly.

  51. Click here

    INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING


    1. B004JIN

      Install the manual valve lever shaft retainer spring to the automatic transaxle case sub-assembly.

  52. Click here

    INSTALL PAWL STOPPER PLATE


    1. B004L3G

      Install the pawl stopper plate to the automatic transaxle case sub-assembly with the 2 bolts.

      9.8 N*m 100 kgf*cm 87 in.*lbf
  53. Click here

    INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY


    1. B004L9C

      Install the manual valve lever sub-assembly to the automatic transaxle case sub-assembly.

      Note:

      The pin portion of the manual valve lever shaft sub-assembly must be inserted into the slot of the manual valve lever sub-assembly.

  54. Click here

    INSTALL MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY


    1. B004IZ5

      Coat a new O-ring with Toyota Genuine ATF WS and install it to the manual valve lever shaft sub-assembly.

      Note:

      Ensure that the O-ring it not twisted.

    2. B004JRE

      Align the cutouts of the manual valve lever sub-assembly and manual valve lever shaft sub-assembly, and install the manual valve lever shaft sub-assembly.

      Tip:

      Installing the manual valve lever shaft sub-assembly to the area shown in the illustration will align the cutouts.

    3. B004K03

      Secure the manual valve lever shaft sub-assembly to the automatic transaxle case sub-assembly with the bolt.

      9.8 N*m 100 kgf*cm 87 in.*lbf
  55. Click here

    INSTALL NO. 5 THRUST BEARING RACE


    1. B004KRZ

      Coat the No. 5 thrust bearing race with Toyota Genuine ATF WS and install it to the sun gear input hub sub-assembly.

      No. 5 Thrust Bearing Race Diameter
      Inside Outside
      34.2 mm (1.35 in.) 47.3 mm (1.86 in.)
  56. Click here

    INSTALL THRUST NEEDLE ROLLER BEARING


    1. B004KDS

      Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the sun gear input hub sub-assembly.

      Thrust Needle Roller Bearing Diameter
      Inside Outside
      33.3 mm (1.31 in.) 46.3 mm (1.82 in.)
  57. Click here

    INSTALL SUN GEAR INPUT HUB SUB-ASSEMBLY


    1. B004LXP

      Install the sun gear input hub sub-assembly to the counter drive gear sub-assembly.

  58. Click here

    INSTALL FORWARD CLUTCH PISTON


    1. B004MFD

      Apply a light coat of Toyota Genuine ATF WS to a new D-ring and install it to the clutch drum sub-assembly.

      Tip:

      • Be careful not to damage or twist the D-ring.

      • The rounded surface of the D-ring will be on the outer side of the ring groove.

    2. B004NEB

      Apply a light coat of Toyota Genuine ATF WS to a new O-ring and install it to the clutch drum sub-assembly.

      Note:

      Be careful not to damage or twist the O-ring.

    3. B004J2C

      Apply a light coat of Toyota Genuine ATF WS to the forward clutch piston and install it to the clutch drum sub-assembly.

      Note:

      • Make sure that the O-ring and the D-ring is not damaged or does not jump out of position during installation.

      • Make sure the lip is not cut or folded.

  59. Click here

    INSTALL REAR CLUTCH PISTON RETURN COMPRESSION SPRING


    1. B004NAN

      Install the rear clutch piston return compression spring to the forward clutch piston.

      Note:

      Make sure to install in the correct direction.

  60. Click here

    INSTALL NO. 1 CLUTCH BALANCER


    1. Apply a light coat of Toyota Genuine ATF WS to the lip seal of the forward clutch piston.

    2. B004IYJ

      Install the No. 1 clutch balancer to the forward clutch piston.

      Note:

      Be careful not to damage the lip seal of the forward clutch piston.

    3. B006Y8ZN01

      Place SST on the No. 1 clutch balancer and compress the rear clutch piston return compression spring with a press.

      09387-00020
      Note:

      Stop the press when the rear clutch piston return compression spring is flush with the snap ring groove.

    4. Using SST, install the snap ring to the clutch drum sub-assembly.

      09350-30020 09350-07070
      Note:

      Make sure that the snap ring is installed in the groove of the clutch drum sub-assembly correctly.

  61. Click here

    INSTALL FRONT CLUTCH CLUTCH DISC


    1. B006Z50C01
      *1 Forward Clutch Flange
      *2 Front Clutch Clutch Disc
      *3 Forward Multiple Disc Clutch Clutch Plate
      *a Snap Ring Side
      *b Front Clutch Clutch Disc Side

      Install the 5 forward multiple disc clutch clutch plates, 5 front clutch clutch discs and forward clutch flange to the clutch drum sub-assembly.

      Note:

      • Be careful during assembly because there are 2 types of forward multiple disc clutch clutch plate with different thicknesses.

      • Assemble the forward clutch flange with its tapered surface facing toward the front clutch clutch disc.

    2. B004LZF

      Using a screwdriver with its tip wrapped in protective tape, install the snap ring to the clutch drum sub-assembly.

      Note:

      • Be careful not to damage the clutch drum sub-assembly.

      • Make sure that the snap ring is installed in the groove of the clutch drum sub-assembly correctly.

  62. Click here

    INSPECT CLEARANCE OF C-1 CLUTCH

    Click here

  63. Click here

    INSTALL C-1 CLUTCH ASSEMBLY


    1. B004K7U

      Install the C-1 clutch assembly to the sun gear input hub sub-assembly.

  64. Click here

    INSTALL NO. 6 THRUST BEARING RACE


    1. B004O01

      Coat the No. 6 thrust bearing race with Toyota Genuine ATF WS and install it to the C-1 clutch assembly.

      No. 6 Thrust Bearing Race Diameter
      Inside Outside
      38.1 mm (1.50 in.) 50.2 mm (1.98 in.)
  65. Click here

    INSTALL THRUST NEEDLE ROLLER BEARING


    1. B004KF7

      Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the C-1 clutch assembly.

      Thrust Needle Roller Bearing Diameter
      Inside Outside
      39.2 mm (1.54 in.) 52.6 mm (2.07 in.)
  66. Click here

    INSTALL FRONT PLANETARY RING GEAR


    1. B004JN9

      Install the front planetary ring gear flange to the front planetary ring gear.

    2. B004NVA

      Using a screwdriver with its tip wrapped with protective tape, install the snap ring to the front planetary ring gear.

      Note:

      Be careful not to damage the front planetary ring gear and front planetary ring gear flange.

    3. B004KS1

      Install the front planetary ring gear with front planetary ring gear flange to the C-1 clutch assembly.

  67. Click here

    INSTALL REAR INPUT SHAFT OIL SEAL RING


    1. B004KK3

      Apply a small amount of MP grease to the entire circumference of the rear input shaft oil seal ring installation groove portion.

      Tip:

      By applying MP grease, the wobble within the rear input shaft oil seal ring installation groove will be eliminated, preventing damage to the rear input shaft oil seal ring at the time of front planetary gear assembly installation.

    2. Coat 2 new rear input shaft oil seal rings with Toyota Genuine ATF WS and install them to the front planetary gear assembly.

      Note:

      While making the spread of the opening of the rear input shaft oil seal ring as small as possible, install it to the front planetary gear assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  68. Click here

    INSTALL INPUT SHAFT OIL SEAL RING


    1. B004N8Z

      Apply a small amount of MP grease to the entire circumference of the input shaft oil seal ring installation groove portion.

      Tip:

      By applying MP grease, the wobble within the input shaft oil seal ring installation groove will be eliminated, preventing damage to the input shaft oil seal ring at the time of front oil pump assembly and torque converter clutch assembly installation.

    2. Coat 5 new input shaft oil seal rings with Toyota Genuine ATF WS and install them to the front planetary gear assembly.

      Note:

      While making the spread of the opening of the input shaft oil seal ring as small as possible, install it to the front planetary gear assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  69. Click here

    INSTALL NO. 7 THRUST BEARING RACE


    1. B004MTI

      Coat the No. 7 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary gear assembly.

      No. 7 Thrust Bearing Race Diameter
      Inside Outside
      59.8 mm (2.35 in.) 77.0 mm (3.03 in.)
      Note:

      Securely insert the claw of the No. 7 thrust bearing race into the hole of the front planetary gear assembly.

      Tip:

      When installing the front planetary gear assembly, if the No. 7 thrust bearing race falls off, coat the front planetary gear assembly installation surface with MP grease and install the parts.

  70. Click here

    INSTALL THRUST NEEDLE ROLLER BEARING


    1. B004L0C

      Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the front planetary ring gear.

      Thrust Needle Roller Bearing Diameter
      Inside Outside
      58.3 mm (2.30 in.) 75.0 mm (2.95 in.)
  71. Click here

    INSTALL FRONT PLANETARY GEAR ASSEMBLY


    1. B004N19

      Install the front planetary gear assembly to the front planetary ring gear.

  72. Click here

    INSTALL NO. 8 THRUST BEARING RACE


    1. B004L6X

      Coat the No. 8 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary ring gear.

      No. 8 Thrust Bearing Race Diameter
      Inside Outside
      31.7 mm (1.25 in.) 52.3 mm (2.06 in.)
  73. Click here

    INSTALL THRUST NEEDLE ROLLER BEARING


    1. B004JXT

      Coat the thrust needle roller bearing with Toyota Genuine ATF WS and install it to the front planetary ring gear.

      Thrust Needle Roller Bearing Diameter
      Inside Outside
      31.7 mm (1.25 in.) 52.3 mm (2.06 in.)
  74. Click here

    INSTALL NO. 9 THRUST BEARING RACE


    1. B004L6X

      Coat the No. 9 thrust bearing race with Toyota Genuine ATF WS and install it to the front planetary ring gear.

      No. 9 Thrust Bearing Race Diameter
      Inside Outside
      32.6 mm (1.28 in.) 54.2 mm (2.13 in.)
  75. Click here

    INSTALL PLANETARY SUN GEAR


    1. B004I19

      Install the planetary sun gear to the front planetary gear assembly.

  76. Click here

    INSTALL NO. 2 PLANETARY CARRIER THRUST WASHER


    1. B004J9E

      Install the No. 2 planetary carrier thrust washer to the front planetary gear assembly.

      Note:

      Securely insert each protrusion of the No. 2 planetary carrier thrust washer into each indentation of the front planetary gear assembly.

  77. Click here

    INSPECT CLEARANCE OF C-4 CLUTCH

    Click here

  78. Click here

    INSPECT CLEARANCE OF C-3 CLUTCH

    Click here

  79. Click here

    INSTALL C-3 AND C-4 CLUTCH ASSEMBLY


    1. B004NI0

      Install the C-3 and C-4 clutch assembly to the front planetary gear assembly.

  80. Click here

    INSTALL PLANETARY CARRIER THRUST WASHER


    1. B004L8M

      Install the planetary carrier thrust washer to the C-3 and C-4 clutch assembly.

      Note:

      Securely insert the protrusion of the planetary carrier thrust washer into the indentation of the C-3 and C-4 clutch assembly.

  81. Click here

    INSTALL FRONT OIL PUMP ASSEMBLY


    1. B006WYKN01

      Install the front oil pump assembly to the automatic transaxle case sub-assembly with the 7 bolts.

      24.5 N*m 250 kgf*cm 18 ft.*lbf
      Bolt Length
      Bolt (A) Bolt (B)
      40 mm (1.57 in.) 30 mm (1.18 in.)
  82. Click here

    INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY


    1. B0071C4C01
      *1 Manual Detent Spring Sub-assembly
      *2 Manual Valve Lever Shaft Sub-assembly
      *a Correct
      *b Incorrect

      Install the manual detent spring sub-assembly to the front oil pump assembly with the bolt.

      9.8 N*m 100 kgf*cm 87 in.*lbf
      Note:

      • Securely insert the claw of the manual detent spring sub-assembly into the hole of the front oil pump assembly.

      • Check that the roller portion of the manual detent spring sub-assembly is engaged with the manual valve lever shaft sub-assembly.

  83. Click here

    INSTALL OIL PUMP SPROCKET REAR THRUST WASHER


    1. B004L6I

      Install the oil pump sprocket rear thrust washer to the front oil pump assembly.

      Note:

      Securely insert the protrusion of the oil pump sprocket rear thrust washer into the indentation of the front oil pump assembly.

  84. Click here

    INSTALL TRANSMISSION DRIVE CHAIN


    1. B0071SDC01
      *1 Front Oil Pump Drive Gear
      *a Correct
      *b Incorrect
      *c Protective Tape

      Using a screwdriver with its tip wrapped in protective tape, align the cutout of the front oil pump drive gear with the position (*a) shown in the illustration.

      Note:

      Do not pry with excessive force when aligning the cutout of the front oil pump drive gear.

    2. B004JB3

      Install the transmission drive chain together with the transmission oil pump drive sprocket and oil pump drive shaft sub-assembly to the front oil pump assembly.

      Note:

      • To avoid damaging the bush of the front oil pump assembly, install the transmission drive chain, transmission oil pump drive sprocket and oil pump drive shaft sub-assembly horizontally relative to the front oil pump assembly.

      • Align the cutout of the oil pump drive shaft sub-assembly and the cutout of the front oil pump drive gear, and install the parts.

  85. Click here

    INSTALL OIL PUMP SPROCKET FRONT THRUST WASHER


    1. B004L3H

      Install the oil pump sprocket front thrust washer to the transmission oil pump drive sprocket.

      Note:

      Securely insert the long protrusion of the oil pump sprocket rear thrust washer into the slot of the oil pump sprocket front thrust washer.

  86. Click here

    INSTALL CLUTCH DRUM OIL SEAL RING


    1. B004LLZ

      Apply a small amount of MP grease to the entire circumference of the clutch drum oil seal ring installation groove portion.

      Tip:

      By applying MP grease, the wobble within the clutch drum oil seal ring installation groove will be eliminated, preventing damage to the clutch drum oil seal ring at the time of torque converter clutch assembly installation.

    2. Coat a new clutch drum oil seal ring with Toyota Genuine ATF WS and install it to the front oil pump assembly.

      Note:

      While making the spread of the opening of the clutch drum oil seal ring as small as possible, install it to the front oil pump assembly. If the ring opening is spread, briefly hold it closed with your fingers to return it to its original condition.

  87. Click here

    INSTALL DIFFERENTIAL CASE ASSEMBLY


    1. B004NKN

      Install the differential case assembly to the automatic transaxle case sub-assembly.

  88. Click here

    INSTALL TRANSMISSION LUBE APPLY TUBE


    1. B006Y71C01
      *a Correct
      *b Incorrect

      Install the transmission lube apply tube to the transaxle housing.

      Note:

      Insert the transmission lube apply tube until its spool portion is contacting the transaxle housing.

    2. B004HCW

      Install the clamp to the transaxle housing with the bolt.

      5.4 N*m 55 kgf*cm 48 in.*lbf
  89. Click here

    INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE


    1. B0071PXC01
      *a Correct
      *b Incorrect

      Install the differential gear lube apply tube to the transaxle housing.

      Note:

      Insert the differential gear lube apply tube until its spool portion is contacting the transaxle housing.

  90. Click here

    INSTALL TRANSMISSION OIL CLEANER MAGNET


    1. B004HJH

      Install the 3 transmission oil cleaner magnets to the transaxle housing oil separator.

  91. Click here

    INSTALL TRANSAXLE HOUSING OIL SEPARATOR


    1. B004KQ9

      Install the transaxle housing oil separator to the transaxle housing with the 3 bolts.

      5.4 N*m 55 kgf*cm 48 in.*lbf
  92. Click here

    INSTALL TRANSAXLE HOUSING

    B0071RVC02
    *a TMC Made
    *b AW Made
    Tip:

    TMC (TOYOTA) Made and AW (AISIN AW) Made components can be identified by the differing locations where the serial number is stamped.

    B004JIH
    Note:

    When installing the transaxle housing check that the transmission drive chain rotates smoothly.


    1. Peel off the old seal packing from the transaxle housing and automatic transaxle case sub-assembly installation surface, and clean it.

      Note:

      Do not damage the installation surface.

    2. B004NUO

      Clean the 21 bolts and bolt holes in the automatic transaxle case sub-assembly.

    3. B006ZIOC01
      B006XDP Area to be cleaned

      Clean the inner chamfer of the automatic transaxle case sub-assembly shown in the illustration.

    4. B004M2Q

      Apply seal packing to the automatic transaxle case sub-assembly as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
      Standard Seal Diameter
      1.8 mm (0.0709 in.)
      Note:

      After applying seal packing, install the transaxle housing within 3 minutes and tighten the bolts within 20 minutes of applying the seal packing.

    5. B00703HC01
      *1 Transaxle Case Gaskets
      *2 O-ring

      Coat 5 new transaxle case gaskets with Toyota Genuine ATF WS and install it to the front oil pump assembly.

    6. Coat a new O-ring with Toyota Genuine ATF WS and install it to the automatic transaxle case sub-assembly.

    7. for TMC Made:


      1. B0070P6N01

        Install the transaxle housing to the automatic transaxle case sub-assembly with the 6 bolts (A) and 12 bolts (B).

        Bolt (A) and (B)
        29.4 N*m 300 kgf*cm 22 ft.*lbf
        Bolt Length
        Bolt (A) Bolt (B)
        40 mm (1.57 in.) 35 mm (1.38 in.)
      2. B006ZVIC53
        *a Adhesive

        Apply adhesive to 2 or 3 threads on the end of the 3 bolts (C).

        Bolt Length
        40 mm (1.57 in.)
        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
        Note:

        Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

        Tip:

        The 3 bolts (C) are in the locations shown in the following step.

      3. B006XPCN01

        Install the 3 bolts (C).

        Bolt (C)
        22.7 N*m 231 kgf*cm 17 ft.*lbf

    8. for AW Made:


      1. B006ZQPN01

        Install the transaxle housing to the automatic transaxle case sub-assembly with the 9 bolts (A) and 12 bolts (B).

        29.4 N*m 300 kgf*cm 22 ft.*lbf
        Bolt Length
        Bolt (A) Bolt (B)
        40 mm (1.57 in.) 35 mm (1.38 in.)
  93. Click here

    INSPECT INPUT SHAFT END PLAY

    Click here

  94. Click here

    INSTALL TRANSMISSION REVOLUTION SENSOR (NC)


    1. B006Y63C01
      *1 Spacer

      Install the transmission revolution sensor (NC) and spacer to the counter drive gear sub-assembly with the bolt.

      5.4 N*m 55 kgf*cm 48 in.*lbf
  95. Click here

    INSTALL TRANSMISSION REVOLUTION SENSOR (NT)


    1. B0071TM

      Install the transmission revolution sensor (NT) to the automatic transaxle case sub-assembly with the bolt.

      5.4 N*m 55 kgf*cm 48 in.*lbf
  96. Click here

    INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. B006YNCC01
      *1 Transaxle Case Gasket
      *2 No. 1 Front Oil Pump Cover Gasket
      *3 No. 2 Front Oil Pump Cover Gasket

      Coat 2 new transaxle case gaskets with Toyota Genuine ATF WS and install them to the automatic transaxle case sub-assembly.

    2. Coat a new transaxle case gasket with Toyota Genuine ATF WS and install it to the counter drive gear sub-assembly.

    3. Coat a new No. 1 front oil pump cover gasket with Toyota Genuine ATF WS and install it to the front oil pump assembly.

    4. Coat a new No. 2 front oil pump cover gasket with Toyota Genuine ATF WS and install it to the front oil pump assembly.

    5. B006XGQC01
      *1 Manual Valve
      *2 Manual Valve Lever Sub-assembly

      Align the slit portion of the manual valve and the manual valve lever sub-assembly as shown in the illustration, and install the transmission valve body assembly to the automatic transaxle case sub-assembly with the 9 bolts.

      10.8 N*m 110 kgf*cm 8 ft.*lbf
      Note:

      Be careful that the transmission revolution sensor (NC) wire is not pinched.

    6. B006ZH0C01
      B006XDP Do not let transmission revolution sensor (NC) wire ride up over this area.

      Engage the clamp to connect the transmission revolution sensor (NC) wire connector.

      Note:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission revolution sensor (NC) wire ride up over the area shown in the illustration.

  97. Click here

    INSTALL TRANSMISSION WIRE


    1. B006XXT

      Coat the O-ring of the transmission wire with Toyota Genuine ATF WS.

    2. B004JC8

      Install the transmission wire to the automatic transaxle case sub-assembly with the bolt.

      5.4 N*m 55 kgf*cm 48 in.*lbf
    3. B004MVU

      Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

    4. B006YPP

      Install the temperature sensor to the transmission valve body assembly with the bolt and temperature sensor clamp.

      10.8 N*m 110 kgf*cm 8 ft.*lbf
      B0071JFC02
      *a Transmission Wire (Temperature Sensor Wire)
      *b Transmission Revolution Sensor (NC) Wire
      Note:

      To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, pass the transmission revolution sensor (NC) wire under the transmission wire (temperature sensor wire) as shown in the illustration.

    5. B004I4R

      Connect the 9 solenoid valve connectors.

      B006ZN1C01
      B006XDP Do not let transmission wire protrude into this area.
      Note:

      • To prevent it from being pinched between the transmission valve body assembly and the transmission case side cover, do not let the transmission wire ride up over the area shown in the illustration.

      • To prevent it from being pinched between the transmission case side cover and the automatic transaxle case sub-assembly, do not let the transmission wire protrude toward the transmission case side cover installation surface.

    6. B004HN0

      Engage the clamp to connect the transmission wire to the solenoid lock plate.

  98. Click here

    INSTALL TRANSMISSION CASE SIDE COVER (for TMC Made)

    B0071RVC02
    *a TMC Made
    *b AW Made
    Tip:

    TMC (TOYOTA) Made and AW (AISIN AW) Made components can be identified by the differing locations where the serial number is stamped.


    1. B00715WC01
      B006XDP Area to be cleaned

      Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

      Note:

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. B004KB0

      Clean the 3 bolt holes shown in the illustration.

    3. B006ZVIC53
      *a Adhesive

      Apply adhesive to 2 or 3 threads on the end of the bolt (A) and 2 bolts (D).

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Note:

      Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

      Tip:

      The bolt (A) and 2 bolts (D) are in the locations shown in the following step.

    4. B006XWNN06

      Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts (A and B).

      Note:

      • Bolt (A) is an adhesive-coated bolt.

      • To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    5. Temporarily install the 6 bolts (C) and 2 bolts (D).

      Note:

      Bolt (D) is an adhesive-coated bolt.

    6. B0070W3N04

      Fully tighten the 10 bolts in the order shown in the illustration.

      Bolt (A) and Bolt (D)
      6.5 N*m 66 kgf*cm 58 in.*lbf
      Bolt (B) and Bolt (C)
      7.0 N*m 71 kgf*cm 62 in.*lbf
  99. Click here

    INSTALL TRANSMISSION CASE SIDE COVER (for AISIN AW Made)

    B0071RVC02
    *a TMC Made
    *b AW Made
    Tip:

    TMC (TOYOTA) Made and AW (AISIN AW) Made components can be identified by the differing locations where the serial number is stamped.


    1. B00715WC01
      B006XDP Area to be cleaned

      Clean the transmission case side cover installation surface of the automatic transaxle case sub-assembly.

      Note:

      Completely remove any oil or grease from the contact surfaces of the automatic transaxle case sub-assembly.

    2. B006XWNN01

      Temporarily install a new transmission case side cover to the automatic transaxle case sub-assembly with the 2 bolts (A and B).

      Note:

      To avoid damaging the gasket, prevent it from contacting the surrounding area during installation procedures.

    3. Temporarily install the 8 bolts (C).

    4. B006XWNN05

      Fully tighten the 10 bolts in the order shown in the illustration.

      7.0 N*m 71 kgf*cm 62 in.*lbf
  100. Click here

    INSTALL NO. 1 BREATHER PLUG (ATM)


    1. Coat the O-ring portion of the No. 1 breather plug (ATM) with Toyota Genuine ATF WS.

    2. B006Y4HC01
      *a Indented Portion
      *b Detent Aligned

      Engage each claw to install a new No. 1 breather plug (ATM) to the automatic transaxle case sub-assembly.

      Note:

      Securely push in the automatic transaxle case sub-assembly until the No. 1 breather plug (ATM) is engaged.

      Tip:

      Install the No. 1 breather plug (ATM) with its detent aligned with the indented portion of the automatic transaxle case sub-assembly.

  101. Click here

    INSTALL NO. 1 OIL COOLER OUTLET TUBE SUB-ASSEMBLY


    1. B004MJ0

      Coat a new O-ring with Toyota Genuine ATF WS and install it to the No. 1 oil cooler outlet tube sub-assembly.

      Note:

      Ensure that the O-ring is not twisted.

    2. B0070QYC01
      *a Union Nut Wrench
      *b Torque Wrench Fulcrum Length

      Using a 19 mm union nut wrench, install the No. 1 oil cooler outlet tube sub-assembly to the automatic transaxle case sub-assembly.

      Specified tightening torque
      31.1 N*m 317 kgf*cm 23 ft.*lbf
      Tip:

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)):

        26.7 N*m (272 kgf*cm, 20 ft.*lbf)

  102. Click here

    INSTALL OIL COOLER UNION SUB-ASSEMBLY


    1. B00714ZC01
      *1 Oil Cooler Union Bolt
      *2 Gasket

      Pass the oil cooler union sub-assembly through 2 new gaskets and temporarily install it to the automatic transaxle case sub-assembly.

    2. Temporarily install the oil cooler union sub-assembly bracket portion to the automatic transaxle case sub-assembly with the bolt.

    3. Fully tighten the oil cooler union bolt.

      22.6 N*m 230 kgf*cm 17 ft.*lbf

    4. Fully tighten the bolt.

      12 N*m 122 kgf*cm 9 ft.*lbf
  103. Click here

    INSTALL NO. 1 TRANSMISSION OIL FILLER TUBE


    1. B004L8F

      Using a 6 mm socket hexagon wrench, install the No. 1 transmission oil filler tube to the transaxle housing.

      1.7 N*m 17 kgf*cm 15 in.*lbf
  104. Click here

    INSTALL OVERFLOW PLUG


    1. B004HHD

      Using a 10 mm socket hexagon wrench, install the overflow plug and a new gasket to the transaxle housing.

      50 N*m 510 kgf*cm 37 ft.*lbf
      Note:

      To prevent the gasket from being deformed when tightening, coat the gasket with Toyota Genuine ATF WS.

  105. Click here

    INSTALL REFILL PLUG


    1. B004LFP

      Install the refill plug and a new gasket to the automatic transaxle case sub-assembly.

      49 N*m 500 kgf*cm 36 ft.*lbf
      Note:

      To prevent the gasket from being deformed when tightening, coat the gasket with Toyota Genuine ATF WS.

  106. Click here

    INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. B004IZE

      Temporarily install the park/neutral position switch assembly to the automatic transaxle case sub-assembly with the 2 bolts.

    2. B004LMP

      Temporarily install the transmission control shaft lever to the manual valve lever shaft sub-assembly.

    3. B007165C01
      *a P Position
      *b N Position

      Turn the transmission control shaft lever clockwise until it stops, then turn it counterclockwise 2 notches.

    4. Remove the transmission control shaft lever from the manual valve lever shaft sub-assembly.

    5. B006YK9C01
      *a Neutral Basic Line
      *b Protrusion

      Align the protrusion with the neutral basic line.

    6. Hold the park/neutral position switch assembly in that position and tighten the 2 bolts.

      5.4 N*m 55 kgf*cm 48 in.*lbf
  107. Click here

    INSTALL TRANSMISSION CONTROL SHAFT LEVER


    1. B004LMP

      Install the transmission control shaft lever to the manual valve lever shaft sub-assembly with the washer and nut.

      Note:

      Be careful of the assembly direction of the transmission control shaft lever.

      12.7 N*m 130 kgf*cm 9 ft.*lbf