OIL COOLER INSTALLATION

PROCEDURE


  1. INSTALL TRANSMISSION OIL COOLER


    1. B00706ZN01

      Engage the hook and temporarily install the transmission oil cooler to the automatic transaxle case sub-assembly with the bolt (A).

    2. Install the bolt (B).

      Torque:
      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }

    3. Install the bolt (C).

      Torque:
      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }

    4. Fully tighten the bolt (A) to install the transmission oil cooler.

      Torque:
      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }

  2. CONNECT WATER BY-PASS HOSE ASSEMBLY


    1. Connect the water by-pass hose assembly to the transmission oil cooler and slide the clip to secure it.

      B006Y8TC01
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 45° (Claw of Clip Location) - -

      Note


      • Make sure to slide the water by-pass hose assembly until it contacts the hose stopper of the transmission oil cooler.

      • Make sure to align the paint mark of the water by-pass hose assembly with the paint mark of the transmission oil cooler.

      • Make sure that the claws of the clip are within the location shown in the illustration.

  3. CONNECT NO. 1 WATER BY-PASS HOSE


    1. Connect the No. 1 water by-pass hose to the transmission oil cooler and slide the clip to secure it.

      B00707AC01
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b Paint Mark
      *c 45° (Claw of Clip Location) - -

      Note


      • Make sure to slide the No. 1 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.

      • Make sure to align the paint mark of the No. 1 water by-pass hose with the paint mark of the transmission oil cooler.

      • Make sure that the claws of the clip are within the location shown in the illustration.

    2. Engage the 3 clamps to install the transmission breather clamp.

  4. INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY WITHOUT HOSE


    1. Install the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose to the No. 1 oil cooler tube sub-assembly without hose and slide the 4 clips to secure them.

      B006XXKC01
      *1 No. 1 Oil Cooler Tube Sub-assembly without Hose *2 Inlet No. 1 Oil Cooler Hose
      *3 Inlet No. 2 Oil Cooler Hose *4 Outlet No. 1 Oil Cooler Hose
      *5 Outlet No. 2 Oil Cooler Hose - -
      *a 2 to 7 mm (0.0787 to 0.276 in.) *b 45° (Claw of Clip Location)
      *c 0 to 3 mm (0 to 0.118 in.) - -

      Note


      • Make sure to slide the inlet No. 1 oil cooler hose, inlet No. 2 oil cooler hose, outlet No. 1 oil cooler hose and outlet No. 2 oil cooler hose until each contacts the hose stopper of the No. 1 oil cooler tube sub-assembly without hose.

      • Make sure that the claws of each clip are within the location shown in the illustration.

    2. B006X9VC01
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark
      *d 45° (Claw of Clip Location)

      Connect the outlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it.

      Note


      • Make sure to slide the outlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.

      • Make sure to align the paint mark of the outlet No. 2 oil cooler hose with paint mark of the transmission oil cooler.

      • Make sure that the claws of the clip are within the location shown in the illustration.

    3. B006ZIRC01
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark
      *d 45° (Claw of Clip Location)

      Connect the inlet No. 2 oil cooler hose to the transmission oil cooler and slide the clip to secure it.

      Note


      • Make sure to slide the inlet No. 2 oil cooler hose until it contacts the hose stopper of the transmission oil cooler.

      • Make sure to align the paint mark of the inlet No. 2 oil cooler hose with the paint mark of the transmission oil cooler.

      • Make sure that the claws of the clip are within the location shown in the illustration.

    4. B006WZIC01
      *a Bolt (A)
      *b Bolt (B)

      Temporarily install the No. 1 oil cooler tube sub-assembly without hose to the automatic transaxle case sub-assembly with the 2 bolts.

    5. Tighten the 2 bolts.

      Torque:
      Bolt (A)
      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }
      Bolt (B)
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

      Tech Tips

      Tightening order: Fully tighten bolt (A) → Fully tighten bolt (B)

  5. CONNECT INLET NO. 1 OIL COOLER HOSE


    1. B006YLCC01
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)

      Connect the inlet No. 1 oil cooler hose to the No. 1 oil cooler outlet tube sub-assembly and slide the clip to secure it.

      Note

      Make sure to slide the inlet No. 1 oil cooler hose until it contacts the hose stopper of the No. 1 oil cooler outlet tube sub-assembly.

  6. CONNECT OUTLET NO. 1 OIL COOLER HOSE


    1. B006YA5C01
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark (Left Side of Vehicle)
      *d 30° (Paint Mark Location)

      Connect the outlet No. 1 oil cooler hose to the oil cooler union sub-assembly and slide the clip to secure it.

      Note


      • Make sure to slide the outlet No. 1 oil cooler hose until it contacts the hose stopper of the oil cooler union sub-assembly.

      • Make sure that the paint mark of the outlet No. 1 oil cooler hose is within the location shown in the illustration.

  7. INSTALL BATTERY CLAMP SUB-ASSEMBLY

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  8. INSTALL ECM

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  9. INSTALL BATTERY

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  10. ADD ENGINE COOLANT

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  11. ADJUST AUTOMATIC TRANSAXLE FLUID

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  12. INSPECT FOR OIL LEAK

  13. INSPECT FOR COOLANT LEAK

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  14. INSTALL FRONT FENDER APRON SEAL LH

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  15. INSTALL NO. 1 ENGINE UNDER COVER

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  16. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

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  17. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

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  18. INSTALL FRONT WHEEL LH

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