CLEARANCE LIGHT ASSEMBLY REASSEMBLY

PROCEDURE


  1. INSTALL CLEARANCE LIGHT LED UNIT ASSEMBLY

    Note


    • Be sure to wear clean rubber gloves.

    • Do not allow dirt or foreign matter to get on the clearance light LED unit assembly.

    • If there are any fingerprints on the clearance light LED unit assembly, wipe them off with a soft cloth.


    1. Connect the connector.

    2. A01OASU

      Engage the 2 guides.

    3. Install the clearance light LED unit assembly with the 3 screws.

  2. INSTALL CLEARANCE LIGHT LENS GASKET


    1. Completely remove the old clearance light lens gasket.

    2. A01OCTGC01
      B004FO9 Cleaning Area

      Clean the installation groove of the clearance light lens.

    3. A01OBI8C09
      *a Release Paper
      *b Tape
      *c 45°

      Partially remove the release paper from a new clearance light lens gasket, and cut off a piece of it.

    4. Fold the release paper over the tip of a screwdriver and secure it in place with tape as indicated by the arrows, in the order shown in the illustration.

    5. Using scissors, cut the end of the clearance light lens gasket at a 45° angle.

    6. A01O9EAC01
      B004FOV Starting Position

      Starting from the position shown in the illustration and moving counterclockwise, temporarily install the clearance light lens gasket as shown in the illustration.

      Note

      Gently install the clearance light lens gasket without pulling it.

    7. A01OCZRC01
      B004FMB Corner Groove

      Set the clearance light lens gasket into the corner groove.

      Note


      • Gently install the clearance light lens gasket without pulling it.

      • If the clearance light lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    8. A01OBHKC01
      B004FMB Press
      B004FO9 Release Paper

      Using 2 screwdrivers with their tips wrapped with release paper, completely press the clearance light lens gasket into the housing to install it.

      Note


      • Gently install the clearance light lens gasket without pulling it.

      • If the clearance light lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    9. A01OA6UC01
      A 10 mm (0.394 in.) or more
      B004FMB Corner Groove

      Repeat the following until the clearance light lens gasket reaches the starting position: Temporarily install the clearance light lens gasket to the straight groove and completely press it into the groove, and then temporarily install it to the corner groove and completely press it into the groove.

    10. After installing the clearance light lens gasket completely, check that the ends overlap for 10 mm (0.394 in.) or more.

    11. Check the installation condition of the clearance light lens gasket.

      Note


      • Make sure the clearance light lens gasket is not protruding and is installed properly.

      • Make sure there is no gap between the ends of the clearance light lens gasket.

      • Make sure to thoroughly check the corners as the clearance light lens gasket is likely to be improperly installed in the corners.

  3. INSTALL CLEARANCE LIGHT LENS

    Note


    • Do not allow dirt or foreign matter to get on the clearance light lens.

    • If there are any fingerprints on the back of the clearance light lens, wipe them off with a soft cloth.


    1. Clean the sealing surface of the clearance light lens.

    2. A01OBNL

      Engage the 6 claws to install the clearance light lens to the housing.

      Note

      Make sure all of the claws are engaged.

    3. A01OACNC01
      *a Screw
      *b "TORX" Screw

      Install the 3 screws.

    4. Using a T20H "TORX" driver, install the "TORX" screw.

    5. Check the clearance light lens gasket condition.

      Note

      Make sure the clearance light lens gasket is not protruding and completely contacts the clearance light lens.