HEADLIGHT ASSEMBLY(for Single Beam Headlight) INSPECTION

PROCEDURE


  1. INSPECT HEADLIGHT UNIT ASSEMBLY LH


    1. Remove the headlight assembly LH.

      Click here

    2. Remove the headlight unit LH from the headlight assembly LH.

      Click here

    3. Measure the resistance according to the value(s) in the table below.

      A01O9T1C03
      *a

      Component without harness connected

      (Headlight Unit Assembly LH)

      		 - -
      Standard Resistance
      Tester Connection Condition Specified Condition
      A-1 - C-7 Always Below 1 Ω
      A-3 - C-2 Always Below 1 Ω
      A-2 - B-2 Always Below 1 Ω
      A-4 - B-7 Always Below 1 Ω
      B-5 - A31-5 (LO) Always Below 1 Ω
      B-1 - A31-6 (E) Always Below 1 Ω
      B-8 - A31-7 (S) Always Below 1 Ω
      C-5 - A31-1 (HI) Always Below 1 Ω
      C-1 - A31-2 (E) Always Below 1 Ω

      If the result is not as specified, replace the headlight unit assembly LH.

  2. INSPECT HEADLIGHT CORD LH


    1. Disconnect the headlight cord LH.

      A01O9CPC10
      *a

      Component without harness connected

      (Headlight Cord LH)

      		 - -

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A30-2 (LH E) - LVL-1 Always Below 1 Ω
      A30-1 (LH T) - LVL-2 Always Below 1 Ω
      A30-4 (LHIG) - LVL-3 Always Below 1 Ω

      If the result is not as specified, replace the headlight cord LH.

    3. Reconnect the headlight cord LH to the headlight unit LH.

    4. Apply battery voltage to the headlight cord RH and check that the light comes on.

      OK
      Condition Specified Condition

      Battery positive (+) → A30-6 (B)

      Battery negative (-) → A30-3 (E)

      		 Turn signal light LH comes on

      If the result is not as specified, replace the headlight cord LH or bulb.

  3. INSPECT HEADLIGHT UNIT ASSEMBLY RH


    1. Remove the headlight assembly RH.

      Click here

    2. Remove the headlight unit RH from the headlight assembly RH.

      Click here

    3. Measure the resistance according to the value(s) in the table below.

      A01OCVHC03
      *a

      Component without harness connected

      (Headlight Unit Assembly RH)

      		 - -
      Standard Resistance
      Tester Connection Condition Specified Condition
      A-1 - C-7 Always Below 1 Ω
      A-3 - C-2 Always Below 1 Ω
      A-2 - B-2 Always Below 1 Ω
      A-4 - B-7 Always Below 1 Ω
      B-5 - A2-5 (LO) Always Below 1 Ω
      B-1 - A2-6 (E) Always Below 1 Ω
      B-8 - A2-7 (S) Always Below 1 Ω
      C-5 - A2-1 (HI) Always Below 1 Ω
      C-1 - A2-2 (E) Always Below 1 Ω

      If the result is not as specified, replace the headlight unit assembly RH.

  4. INSPECT HEADLIGHT CORD RH


    1. Disconnect the headlight cord RH.

      A01O9CPC05
      *a

      Component without harness connected

      (Headlight Cord RH)

      		 - -

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A1-2 (RH E) - LVR-1 Always Below 1 Ω
      A1-1 (RH T) - LVR-2 Always Below 1 Ω
      A1-4 (RHIG) - LVR-3 Always Below 1 Ω

      If the result is not as specified, replace the headlight cord RH.

    3. Reconnect the headlight cord RH to the headlight unit RH.

    4. Apply battery voltage to the headlight cord RH and check that the light comes on.

      OK
      Condition Specified Condition

      Battery positive (+) → A1-6 (B)

      Battery negative (-) → A1-3 (E)

      		 Turn signal light RH comes on

      If the result is not as specified, replace the headlight cord RH or bulb.