HEADLIGHT ASSEMBLY(for Triple Beam Headlight) DISASSEMBLY

PROCEDURE


  1. REMOVE HEADLIGHT LEVELING MOTOR


    1. Disconnect the connector.

    2. A01OC6ZC01
      *a Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

      Tech Tips


      • Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.

      • Make sure to remember the number of aiming screw rotations.

    3. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to disengage the pin.

      Tech Tips

      When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction of the arrow (2) shown in the illustration.

    4. A01O9WWC01
      *a Aiming Screw

      Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    5. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.

  2. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Remove the headlight leveling motor base packing.

      Note

      After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.

  3. REMOVE HEADLIGHT ECU SUB-ASSEMBLY

    Click here

  4. REMOVE HEADLIGHT GASKET

    Click here

  5. REMOVE HEADLIGHT LENS


    1. A01OA95C01
      *a Screw
      *b "TORX" Screw

      Remove the 4 screws.

    2. Using a T20H "TORX" driver, remove the "TORX" screw.

    3. A01O9RI

      Using a dryer, heat the backside of the headlight assembly.

      Note

      If the headlight assembly is heated unevenly, it will deform or melt.

    4. A01OBSW

      Disengage the 6 claws.

    5. Remove the headlight lens.

      Note


      • Be sure to wear clean rubber gloves.

      • Do not allow dirt or foreign matter to get on the headlight lens.

      • If there are any fingerprints on the back of the headlight lens, wipe them off with a soft cloth.

      Tech Tips

      If the headlight lens cannot be removed even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

  6. REMOVE HEADLIGHT LENS GASKET


    1. A01OBF1

      Remove the headlight lens gasket.

      Note

      After the headlight lens is removed, be sure to replace headlight lens gasket with a new one. Failure to do so may cause water ingress.

  7. REMOVE HEADLIGHT UNIT

    Note


    • Do not allow dirt or foreign matter to get on the headlight unit.

    • If there are any fingerprints on the headlight unit, wipe them off with a soft cloth.


    1. A01OAGW

      Disconnect the 4 connectors.

    2. A01O9MCC01
      B004FO9 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws to separate the headlight unit from the pivot collar.

      Tech Tips

      If the headlight unit interferes with the screwdriver, making it difficult to disengage the claws, turn the horizontal aiming screw to move the headlight unit to the point where the claws can be disengaged.

    3. A01OBXI

      While holding the headlight unit by hand, turn the horizontal aiming screw as shown in the illustration until the headlight unit can be removed.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    4. A01O9JH

      Using a clip remover, disengage the clamp to remove the pivot collar.

  8. REMOVE HEADLIGHT FAN


    1. A01OBDJ

      Disconnect the connector.

    2. Remove the 2 screws.

    3. Disengage the 2 guides to remove the headlight fan with the bracket.

    4. A01OBLD

      Disengage the clamp to remove the headlight fan from the bracket.