REAR BRAKE FLEXIBLE HOSE INSTALLATION

CAUTION / NOTICE / HINT

Note

If the rear flexible hoses are to be reused, connect them after checking the identification marks placed when each hose was disconnected.

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR FLEXIBLE HOSE

    Note

    When installing the rear flexible hose, minimize twisting of the hose.


    1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      39.2 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

    2. B004GSMC01
      *a Torque Wrench Fulcrum Length
      *b Union Nut Wrench

      Install a new clip to the rear flexible hose.

      Note

      Install the clip as far as it will go.

    3. Using a union nut wrench, connect the brake tube to the rear flexible hose while holding the rear flexible hose with a wrench.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not kink or damage the brake tube.

      • Do not allow any foreign matter such as dirt or dust to enter the brake tube from the connecting parts.

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

        13.38 N*m (136 kgf*cm, 10 ft.*lbf)

  2. BLEED BRAKE LINE

    Click here

  3. INSTALL REAR WHEEL

    Click here