ENGINE OIL COOLER REMOVAL

PROCEDURE


  1. DRAIN ENGINE OIL

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  2. DRAIN ENGINE COOLANT (for Engine)

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  3. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  4. REMOVE REAR ENGINE UNDER COVER LH

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  5. REMOVE FRONT SUSPENSION MEMBER BRACE

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  6. REMOVE NO. 2 ENGINE UNDER COVER

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  7. REMOVE POWER STEERING LINK ASSEMBLY (for LHD)

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  8. DISCONNECT WIRE HARNESS (for RHD)


    1. A01OBJ5

      Disengage the 2 clamps.

    2. Remove the bolt and disconnect the wire harness.

  9. DISCONNECT NO. 4 INVERTER COOLING HOSE (for RHD)


    1. A01OCK7

      Disengage the clamp and disconnect the No. 4 inverter cooling hose from the front No. 1 stabilizer bracket LH.

  10. REMOVE OIL COOLER ASSEMBLY


    1. A01O9UGC03
      *1 No. 7 Water By-pass Hose
      *2 No. 8 Water By-pass Hose

      Slide the 2 clips and disconnect the No. 7 water by-pass hose and No. 8 water by-pass hose from the oil cooler assembly.

      Note

      Apply lubricant to the connections between the oil cooler assembly pipe, No. 7 water by-pass hose and No. 8 water by-pass hose so that the No. 7 water by-pass hose and No. 8 water by-pass hose can be disconnected easily.

      Tech Tips

      Use a piece of cloth to prevent lubricant from spraying.

    2. A01OAO3C03
      B004FMB Bolt
      B004EIV Nut

      Remove the 2 bolts, 2 nuts and oil cooler assembly.

    3. A01O9S7

      Remove the 2 O-rings from the stiffening crankcase assembly.