CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE RING PIN

    Note

    It is not necessary to remove the ring pins unless they are being replaced.


    1. Remove the 12 ring pins.

    2. Using a plastic hammer, install 12 new ring pins.

      A01O9I5C02
      *a Top Side *b Bottom Side
      *c 15 mm (0.591 in.) *d 12 mm (0.472 in.)
      *e 13 mm (0.512 in.) *f Protrusion Height
      Standard Protrusion Height
      Item Specified Condition
      (A) 5.0 to 7.0 mm (0.197 to 0.276 in.)
      (B) 4.0 to 7.0 mm (0.157 to 0.276 in.)

  2. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pin unless they are being replaced.


    1. Remove the 8 straight pins.

    2. Using a plastic hammer, install 8 new straight pins.

      A01OC8WC02
      *a Front Side *b Rear Side
      *c LH Side *d Bottom Side
      *e 22 mm (0.866 in.) *f 10 mm (0.394 in.)
      *g 14 mm (0.551 in.) *h 6.0 mm (0.236 in.)
      *i Protrusion Height - -
      Standard Protrusion Height
      Item Specified Condition
      (A) 11.0 to 13.0 mm (0.433 to 0.512 in.)
      (B) 5.0 to 7.0 mm (0.197 to 0.276 in.)