ENGINE UNIT COMPONENTS
ILLUSTRATION
| *1 | EGR COOLER ASSEMBLY | *2 | EGR VALVE BRACKET |
| *3 | FRONT NO. 1 ENGINE MOUNTING BRACKET LH | *4 | FRONT NO. 1 ENGINE MOUNTING BRACKET RH |
| *5 | IGNITION COIL ASSEMBLY | *6 | NO. 1 COMPRESSOR MOUNTING BRACKET |
| *7 | NO. 1 WATER BY-PASS PIPE | *8 | NO. 2 WATER BY-PASS PIPE |
| *9 | NO. 3 WATER BY-PASS PIPE | *10 | NO. 13 WATER BY-PASS HOSE |
| *11 | GASKET | *12 | WATER BY-PASS HOSE |
| *13 | NO. 5 WATER BY-PASS HOSE | *14 | NO. 6 WATER BY-PASS HOSE |
| *15 | NO. 12 WATER BY-PASS HOSE | *16 | NO. 4 WATER BY-PASS HOSE |
| *17 | NO. 3 WATER BY-PASS HOSE | *18 | NO. 2 WATER BY-PASS HOSE |
| *19 | NO. 11 WATER BY-PASS HOSE | *20 | NO. 5 WATER BY-PASS PIPE |
| *21 | O-RING | *22 | WATER OUTLET SUB-ASSEMBLY |
| *23 | ENGINE COOLANT TEMPERATURE SENSOR | - | - |
 |
N*m (kgf*cm, ft.*lbf): Specified torque | * | For use with a 19 mm ball joint lock nut wrench |
| ● | Non-reusable part | - | - |
ILLUSTRATION
| *1 | WATER INLET HOUSING | *2 | WATER INLET WITH THERMOSTAT SUB-ASSEMBLY |
| *3 | GASKET | *4 | ENGINE WATER PUMP ASSEMBLY |
| *5 | ENGINE COVER JOINT | *6 | WIRE HARNESS CLAMP BRACKET |
| *7 | STUD BOLT | - | - |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
ILLUSTRATION
| *1 | FUEL DELIVERY PIPE | *2 | FUEL DELIVERY PIPE SUB-ASSEMBLY |
| *3 | FUEL INJECTOR ASSEMBLY | *4 | FUEL INJECTOR SEAL |
| *5 | FUEL INJECTOR SET | *6 | FUEL PUMP WITH SEAL SUB-ASSEMBLY |
| *7 | NO. 1 FUEL PIPE | *8 | NO. 1 FUEL PIPE SUB-ASSEMBLY |
| *9 | INJECTOR VIBRATION INSULATOR | *10 | NO. 1 DELIVERY PIPE SPACER |
| *11 | NO. 1 FUEL INJECTOR BACK-UP RING | *12 | NO. 3 FUEL INJECTOR BACK-UP RING |
| *13 | NOZZLE HOLDER CLAMP | *14 | FUEL PUMP INSULATOR |
| *15 | FUEL PUMP LIFTER GUIDE | *16 | FUEL PUMP SPACER GASKET |
| *17 | GASKET | *18 | O-RING |
| *19 | C-RING | *20 | FUEL PUMP SUB-ASSEMBLY |
| *21 | FUEL PUMP LIFTER ASSEMBLY | - | - |
| |
N*m (kgf*cm, ft.*lbf): Specified torque | * | For use with a union nut wrench |
| ● | Non-reusable part | - | - |
| *T1 | 1st: 15 (153, 11) 2nd: 30 (306, 22) |
- | - |
ILLUSTRATION
| *1 | CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (INTAKE SIDE) | *2 | CYLINDER HEAD COVER SUB-ASSEMBLY |
| *3 | ENGINE OIL PRESSURE SWITCH ASSEMBLY | *4 | KNOCK CONTROL SENSOR |
| *5 | NO. 4 WATER BY-PASS PIPE | *6 | OIL FILLER CAP GASKET |
| *7 | OIL FILLER CAP SUB-ASSEMBLY | *8 | SPARK PLUG |
| *9 | SPARK PLUG TUBE GASKET | *10 | STUD BOLT |
| *11 | VENTILATION CASE SUB-ASSEMBLY | *12 | PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) |
| *13 | VVT SENSOR (INTAKE SIDE) | *14 | CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (EXHAUST SIDE) |
| *15 | VVT SENSOR (EXHAUST SIDE) | *16 | NO. 9 WATER BY-PASS HOSE |
| *17 | NO. 8 WATER BY-PASS HOSE | *18 | NO. 7 WATER BY-PASS HOSE |
| *19 | CYLINDER HEAD COVER GASKET | *20 | O-RING |
| *21 | GASKET | *22 | CAMSHAFT BEARING CAP OIL HOLE GASKET |
| *23 | SEAL WASHER | - | - |
| |
N*m (kgf*cm, ft*lbf): Specified torque | ● | Non-reusable part |
 |
Adhesive 1324 |  |
Adhesive 1344 |
| ★ | Precoated part | - | - |
| *T1 | Type A: 14.7 (150, 11) Type B: 15 (153, 11) |
- | - |
ILLUSTRATION
| *1 | CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY | *2 | CAMSHAFT TIMING GEAR ASSEMBLY |
| *3 | CHAIN SUB-ASSEMBLY | *4 | CHAIN TENSIONER SLIPPER |
| *5 | CRANKSHAFT POSITION SENSOR | *6 | CRANKSHAFT PULLEY ASSEMBLY |
| *7 | CRANKSHAFT PULLEY SET CRANKSHAFT KEY | *8 | CRANKSHAFT TIMING SPROCKET |
| *9 | NO. 1 CHAIN TENSIONER ASSEMBLY | *10 | NO. 1 CHAIN VIBRATION DAMPER |
| *11 | STUD BOLT | *12 | TIMING CHAIN COVER ASSEMBLY |
| *13 | TIMING CHAIN COVER PLATE | *14 | TIMING CHAIN GUIDE |
| *15 | TIMING CHAIN COVER OIL SEAL | *16 | CHAIN TENSIONER GASKET |
| *17 | OIL PIPE GASKET | *18 | OIL PUMP GASKET |
| *19 | WATER OUTLET GASKET | *20 | NO. 1 TIMING BELT COVER GASKET |
| *21 | CRANKSHAFT PULLEY SET BOLT | - | - |
| |
N*m (kgf*cm, ft*lbf): Specified torque | ● | Non-reusable part |
| |
MP Grease |  |
Do not apply lubricants to the threaded parts |
ILLUSTRATION
| *1 | CAMSHAFT | *2 | CAMSHAFT HOUSING SUB-ASSEMBLY |
| *3 | CYLINDER HEAD GASKET | *4 | CYLINDER HEAD SUB-ASSEMBLY |
| *5 | NO. 1 CAMSHAFT BEARING | *6 | NO. 2 CAMSHAFT |
| *7 | NO. 2 CAMSHAFT BEARING | *8 | OIL CONTROL VALVE FILTER |
| *9 | OIL PIPE SUB-ASSEMBLY | *10 | STUD BOLT |
| *11 | NO. 1 CAMSHAFT BEARING CAP | *12 | NO. 2 CAMSHAFT BEARING CAP |
| *13 | NO. 3 CAMSHAFT BEARING CAP | *14 | NO. 4 CAMSHAFT BEARING CAP |
| *15 | STRAIGHT PIN | *16 | VALVE STEM CAP |
| *17 | VALVE LASH ADJUSTER ASSEMBLY | *18 | NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY |
| *19 | RING PIN | *20 | PLATE WASHER |
| *21 | CYLINDER HEAD SET BOLT | - | - |
| |
N*m (kgf*cm, ft*lbf): Specified torque | ● | Non-reusable part |
| |
Adhesive 1324 | ★ | Precoated part |
| *T1 | 1st: 36 (367, 27) 2nd: 36 (367, 27) 3rd: Turn 90° 4th: Turn 90° |
- | - |
ILLUSTRATION
| *1 | CYLINDER BLOCK WATER JACKET SPACER | *2 | ENGINE BALANCER ASSEMBLY |
| *3 | ENGINE OIL LEVEL SENSOR | *4 | NO. 1 OIL PAN BAFFLE PLATE |
| *5 | OIL COOLER ASSEMBLY | *6 | OIL FILTER CAP ASSEMBLY |
| *7 | OIL PAN DRAIN PLUG | *8 | OIL PAN SUB-ASSEMBLY |
| *9 | OIL STRAINER SUB-ASSEMBLY | *10 | REAR ENGINE OIL SEAL |
| *11 | STIFFENING CRANKCASE ASSEMBLY | *12 | STUD BOLT |
| *13 | RING PIN | *14 | OIL FILTER ELEMENT |
| *15 | OIL COOLER O-RING | *16 | GASKET |
| *17 | OIL FILTER DRAIN PLUG | *18 | O-RING |
| |
N*m (kgf*cm, ft*lbf): Specified torque | ● | Non-reusable part |
| |
MP Grease | |
Adhesive 1344 |
| ★ | Precoated part | - | - |