FRAME WIRE INSTALLATION

PROCEDURE


  1. INSTALL FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. B004F6G

      Install the frame wire with 2 new clamps.

      Note

      The clamps are non-reusable parts.

    2. B004GSNC02
      B004EIV Front Side

      Insert the frame wire into the floor panel hole and engage the 3 claws.

      Tech Tips

      The arrow should be pointing toward the front of the vehicle.

    3. B004FTY

      Install the bolt.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    4. Engage the clamp.

    5. B004FNYN01

      for LHD:


      1. Engage the clamp (B).

      2. Install the 5 nuts.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      3. Engage the clamp (A).

      4. B004EOX

        Install the 3 bolts.

        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }

      5. Engage the 2 clamps and install the wiring harness protector to the frame wire.

      6. B004EVQ

        Engage the 2 claws to connect the frame wire to the engine room relay block and junction block assembly.

      7. Install the nut.

        Torque:
        10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }

      8. Engage the clamp.

      9. Remove the connector cover assembly.

        Click here

      10. B004GD2

        Connect the 2 frame wire connectors to the inverter with converter assembly with the bolt.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

        Note


        • Do not allow any foreign matter or water to enter the inverter with converter assembly.

        • Do not touch the waterproof seal or terminals of the connector.

        • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

        • Make sure that the connectors are fully engaged.

      11. B004FBP

        Engage the clamp.

      12. Install the nut.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      13. Install the connector cover assembly.

        Click here

    6. for RHD:


      1. B004E7P

        Install the 3 bolts.

        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }

      2. Engage the 2 clamps and install the wiring harness protector to the frame wire.

      3. Remove the connector cover assembly.

        Click here

      4. B004FW9

        Connect the frame wire connector to the inverter with converter assembly with the bolt.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

        Note


        • Do not allow any foreign matter or water to enter the inverter with converter assembly.

        • Do not touch the waterproof seal or terminals of the connector.

        • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

        • Make sure that the connectors are fully engaged.

      5. Engage the clamp.

      6. B004FKS

        Engage the 2 claws to connect the frame wire to the engine room relay block and junction block assembly.

      7. Install the nut.

        Torque:
        10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }

      8. Engage the clamp.

      9. B004GU1

        Connect the air conditioner harness connector to the inverter with converter assembly.

        Note


        • Do not allow any foreign matter or water to enter the inverter with converter assembly.

        • Do not touch the waterproof seal or terminals of the connector.

        • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

        • Make sure that the connectors are fully engaged.

      10. B004E2J

        Engage the clamp.

      11. Install the connector cover assembly.

        Click here

    7. B004FR4

      Engage the 4 clamps.

    8. B004FE9

      Engage the clamp to install the wiring harness protector.

    9. Install the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    10. B004FXC

      Connect the 2 frame wire connectors to the hybrid battery terminal block.

      Note

      The connectors should be connected securely.

    11. Engage the 2 clamps to the upper hybrid battery cover sub-assembly.

    12. B004EJ5C01
      *a Correct
      *b Incorrect

      Install the earth terminal to the upper hybrid battery cover sub-assembly.

      Note

      Be sure to face the correct side of the earth terminal up.

      Tech Tips

      The left side and right side can be reversed when installing the earth terminal.

    13. B004EBA

      Engage the 5 clamps.

    14. B004F4G

      Connect the frame wire to the fusible link block assembly with the nut.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

    15. Install the battery terminal connector cover.

  2. INSTALL NO. 4 HV BATTERY SHIELD PANEL

    Click here

  3. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH

    Click here

  4. INSTALL FRONT DOOR SCUFF PLATE LH

    Click here

  5. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH (for LH Side)

    Click here

  6. INSTALL ROPE HOOK ASSEMBLY (for LH Side)

    Click here

  7. INSTALL FRONT UPPER LUGGAGE COMPARTMENT TRIM COVER

    Click here

  8. INSTALL NO. 1 LUGGAGE COMPARTMENT LAMP ASSEMBLY

    Click here

  9. INSTALL NO. 2 ROOM PARTITION COVER

    Click here

  10. INSTALL REAR SEAT SUB FLOOR PANEL

    Click here

  11. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

    Click here

  12. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

    Click here

  13. INSTALL REAR SEAT ASSEMBLY LH

    Click here

  14. INSTALL FRONT FLOOR COVER LH


    1. Engage the 6 clips to install the front floor cover LH.

  15. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR


    1. Install the front No. 4 floor heat insulator with the 2 bolts.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  16. INSTALL FRONT NO. 6 FLOOR HEAT INSULATOR


    1. Install the front No. 6 floor heat insulator with the 3 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  17. INSTALL FUEL TANK ASSEMBLY

    Click here

  18. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION

    Click here