FRAME WIRE REMOVAL

PROCEDURE


  1. PRECAUTION

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  2. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION

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  3. REMOVE FUEL TANK ASSEMBLY

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  4. REMOVE FRONT NO. 6 FLOOR HEAT INSULATOR


    1. B004EQB

      Remove the 3 nuts and front No. 6 floor heat insulator.

  5. REMOVE FRONT NO. 4 FLOOR HEAT INSULATOR


    1. B004FPH

      Remove the 2 bolts and front No. 4 floor heat insulator.

  6. REMOVE FRONT FLOOR COVER LH


    1. B004F9L

      Disengage the 6 clips to remove the front floor cover LH.

  7. REMOVE REAR SEAT ASSEMBLY LH

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  8. REMOVE FRONT LUGGAGE COMPARTMENT TRIM COVER

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  9. REMOVE REAR LUGGAGE COMPARTMENT TRIM COVER

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  10. REMOVE REAR SEAT SUB FLOOR PANEL

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  11. REMOVE NO. 2 ROOM PARTITION COVER

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  12. REMOVE NO. 1 LUGGAGE COMPARTMENT LAMP ASSEMBLY

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  13. REMOVE FRONT UPPER LUGGAGE COMPARTMENT TRIM COVER

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  14. REMOVE ROPE HOOK ASSEMBLY (for LH Side)

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  15. REMOVE LUGGAGE COMPARTMENT TRIM COVER LH (for LH Side)

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  16. REMOVE FRONT DOOR SCUFF PLATE LH

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  17. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH

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  18. REMOVE NO. 4 HV BATTERY SHIELD PANEL

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  19. REMOVE FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. B004EHH

      Remove the battery terminal connector cover.

    2. B004F4G

      Remove the nut and disconnect the frame wire from the fusible link block assembly.

    3. B004EBA

      Disengage the 5 clamps.

    4. B004GNY

      Remove the earth terminal from the upper hybrid battery cover sub-assembly.

    5. B004FXC

      Disengage the 2 clamps.

    6. Disconnect the 2 frame wire connectors from the hybrid battery terminal block.

      Note

      Insulate the disconnected connectors with insulating tape.

    7. B004FE9

      Remove the nut.

    8. Disengage the clamp and remove the wiring harness protector.

    9. B004FR4

      Disengage the 4 clamps.

    10. B004G0T

      Disengage the 3 claws and push the frame wire out from the floor panel.

    11. for LHD:


      1. Remove the connector cover assembly.

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      2. B004FBP

        Remove the nut.

      3. Disengage the clamp.

      4. B004GD2

        Remove the bolt and disconnect the 2 frame wire connectors from the inverter with converter assembly.

        Note


        • Do not allow any foreign matter or water to enter the inverter with converter assembly.

        • Do not touch the connector waterproof seal or terminals.

        • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

        • Insulate the disconnected terminals with insulating tape.

        • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.

      5. Temporarily install the connector cover assembly.

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      6. B004EVQ

        Disengage the clamp.

      7. Remove the nut.

      8. Disengage the 2 claws and disconnect the frame wire from the engine room relay block and junction block assembly.

      9. B004FYU

        Disengage the 2 clamps and remove the wiring harness protector from the frame wire.

      10. B004EOX

        Remove the 3 bolts.

      11. B004FNYN01

        Disengage the clamp (A).

      12. Remove the 5 nuts.

      13. Disengage the clamp (B).

    12. for RHD:


      1. Remove the connector cover assembly.

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      2. B004E2J

        Disengage the clamp.

      3. B004GU1

        Disconnect the air conditioning harness connector from the inverter with converter assembly.

        Note


        • Do not allow any foreign matter or water to enter the inverter with converter assembly.

        • Do not touch the connector waterproof seal or terminals.

        • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

        • Insulate the disconnected terminals with insulating tape.

        • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.

      4. B004FKS

        Disengage the clamp.

      5. Remove the nut.

      6. Disengage the 2 claws and disconnect the frame wire from the engine room relay block and junction block assembly.

      7. B004FW9

        Disengage the clamp.

      8. Remove the bolt and disconnect the frame wire connector from the inverter with converter assembly.

        Note


        • Do not allow any foreign matter or water to enter the inverter with converter assembly.

        • Do not touch the connector waterproof seal or terminals.

        • Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

        • Insulate the disconnected terminals with insulating tape.

        • Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.

      9. Temporarily install the connector cover assembly.

        Click here

      10. B004FYU

        Disengage the 2 clamps and remove the wiring harness protector from the frame wire.

      11. B004E7P

        Remove the 3 bolts.

    13. B004FTY

      Disengage the clamp.

    14. Remove the bolt.

    15. B004F6G

      Remove the 2 clamps and frame wire.

      Note

      The clamps are non-reusable parts.