BATTERY VOLTAGE SENSOR INSTALLATION

PROCEDURE

1. INSTALL BATTERY VOLTAGE SENSOR

   CAUTION:

   Wear insulated gloves.

   
   
   1. 

      *a

      Red Label

      Install the battery voltage sensor to the upper No. 5 HV battery carrier bracket with the 2 nuts.

      Torque:

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      
      

      • Check color of the label.

      • If the battery voltage sensor has been struck or dropped, replace it.

   2. Connect the 3 battery voltage sensor connectors.

      Note

      Make sure that the connectors are connected securely.

2. INSTALL UPPER NO. 1 HYBRID BATTERY COVER SUB-ASSEMBLY

   CAUTION:

   Wear insulated gloves.

   
   

   1. Install the upper No. 1 hybrid battery cover sub-assembly to the HV battery with the 9 nuts.

      Torque:

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

   2. 

      *a	Torque Wrench Fulcrum Length

      Using a 10 mm union nut wrench, tighten the 2 nuts (A) and 2 nuts (B).

      Torque:

      Specified tightening torque

      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Tech Tips

      
      

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 155 mm (6.1 in.)): 7.0 N*m (71 kgf*cm, 62 in.*lbf)

3. CONNECT FRAME WIRE

   Click here

4. INSTALL NO. 4 HV BATTERY SHIELD PANEL

   Click here

5. INSTALL REAR NO. 1 FLOOR CROSSMEMBER BRACE LH

   Click here

6. INSTALL REAR NO. 1 FLOOR CROSSMEMBER BRACE RH

   Click here

7. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

   Click here

8. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

   Click here

9. INSTALL SERVICE PLUG GRIP

   Click here