HEADLIGHT ASSEMBLY(for Single Beam Headlight) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE HEADLIGHT ECU SUB-ASSEMBLY

    Click here

  2. REMOVE HEADLIGHT GASKET

    Click here

  3. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A01VXJC

      Disconnect the connector.

    2. A01VX48C01
      B005OOA Remove in this Direction

      Turn the front turn signal light socket with the front turn signal light bulb as shown in the illustration to remove them as a unit.

    3. Remove the front turn signal light bulb from the front turn signal light socket.

  4. REMOVE FRONT TURN SIGNAL LIGHT SOCKET

  5. REMOVE HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. A01VUA2

      Remove the 4 screws.

    2. A01VX5Y

      Using a T20H "TORX" driver, remove the 4 "TORX" screws.

    3. A01VW3X

      Using a dryer, heat the backside of the headlight assembly.

      Note

      If the headlight assembly is heated unevenly, it will deform or melt.

    4. A01VV4Y

      Disengage the 9 claws.

    5. Remove the headlight lens.

      Tech Tips

      If the headlight lens cannot be removed even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

  6. REMOVE HEADLIGHT LENS GASKET


    1. A01VV8N

      Remove the headlight lens gasket.

      Note

      Make sure to replace the headlight lens gasket with a new one. Failure to do so may cause water ingress.

  7. REMOVE NO. 1 HEADLIGHT CLEARANCE LED UNIT

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the No. 1 headlight clearance LED unit or other components.

    • If there are any fingerprints or foreign matter on the No. 1 headlight clearance LED unit or other components, wipe them off with a soft cloth.


    1. A01VUX9

      Remove the 2 screws and reflector.

    2. A01VV8Z

      Disconnect the connector.

    3. A01VV3R

      Remove the 4 screws.

    4. Disengage the 3 guides to remove the No. 1 headlight clearance LED unit.

  8. REMOVE HEADLIGHT UNIT ASSEMBLY

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit assembly or other components.

    • If there are any fingerprints or foreign matter on the headlight unit assembly or other components, wipe them off with a soft cloth.


    1. A01VXMCC01
      B005OOA Turn in this Direction

      While holding the headlight unit assembly by hand, turn the aiming screws as shown in the illustration until the headlight unit assembly can be removed.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    2. A01VWPS

      Disconnect the connector.

    3. Disengage the 6 claws to remove the headlight unit assembly.

    4. Remove the pivot collar.

  9. REMOVE HEADLIGHT LEVELING MOTOR


    1. A01VTQM

      Disengage the clamp and disconnect the connector.

    2. Remove the 2 screws and headlight leveling motor.