HEADLIGHT ASSEMBLY(for Triple Beam Headlight) REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL HEADLIGHT FAN


    1. A01VXCVC01
      *a Guide
      *b Clamp

      Engage the 2 guides.

    2. Install the headlight fan with the 2 screws.

    3. Engage the clamp and connect the connector.

  2. INSTALL HEADLIGHT LEVELING MOTOR


    1. A01VWXR

      Install the headlight leveling motor to the headlight unit assembly with the 2 washers and 2 screws.

    2. A01VVMP

      Engage the 2 guides to install the rail guide to the headlight leveling motor.

  3. INSTALL HEADLIGHT UNIT ASSEMBLY

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit assembly or other components.

    • If there are any fingerprints or foreign matter on the headlight unit assembly or other components, wipe them off with a soft cloth.


    1. A01VUFK

      Engage the 2 claws to install the pivot collar to the headlight unit assembly.

    2. A01VTHUC01
      *a Rail
      *b Aiming screw

      Align the headlight unit assembly with the rail and set the headlight unit assembly to the aiming screw.

    3. A01VXSSC01
      B005OOA Turn in this Direction

      While holding the headlight unit assembly by hand, turn the aiming screws as shown in the illustration to temporarily install it.

      Tech Tips

      Turn the aiming screw the same number of times as it was turned during removal.

    4. A01VWLH

      Engage the pivot collar to install the headlight unit assembly.

    5. A01VVOI

      Engage the claw and 2 guides.

    6. Install the center lens cover with the screw.

    7. A01VUNR

      Engage the claw and 2 guides.

    8. Install the inner lens cover with the screw.

    9. Connect each connector.

  4. INSTALL NO. 2 HEADLIGHT BACK COVER

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the No. 2 headlight back cover or other components.

    • If there are any fingerprints or foreign matter on the No. 2 headlight back cover or other components, wipe them off with a soft cloth.


    1. A01VX8VC01
      *A w/ Adaptive High Beam System

      Engage the 2 claws and guide.

    2. Install the No. 2 headlight back cover with the 2 screws.

    3. w/ Adaptive High Beam System:


      1. Engage the clamp.

  5. INSTALL HEADLIGHT LED UNIT ASSEMBLY

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight LED unit assembly or other components.

    • If there are any fingerprints or foreign matter on the headlight LED unit assembly or other components, wipe them off with a soft cloth.


    1. A01VUGW

      Engage the 3 guides to temporarily install the headlight LED unit assembly.

    2. Connect each connector.

  6. INSTALL NO. 2 HEADLIGHT COVER

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the No. 2 headlight cover or other components.

    • If there are any fingerprints or foreign matter on the No. 2 headlight cover or other components, wipe them off with a soft cloth.


    1. A01VVGL

      Engage the 3 guides.

    2. Install the No. 2 headlight cover and headlight LED unit assembly with the 3 screws.

  7. INSTALL HEADLIGHT LENS GASKET


    1. Completely remove the old headlight lens gasket.

    2. A01VVK8C01
      B005M97 Cleaning Area

      Clean the installation groove of the headlight lens.

    3. A01VVO1C09
      *a Release Paper
      *b Tape
      *c 45°

      Partially remove the release paper from a new headlight lens gasket, and cut off a piece of it.

    4. Fold the release paper over the tip of a screwdriver and secure it in place with tape as indicated by the arrows, in the order shown in the illustration.

    5. Using scissors, cut the end of the headlight lens gasket at a 45° angle.

    6. A01VVYMC01
      A01VVQS Starting Position

      Starting from the position shown in the illustration and moving counterclockwise, temporarily install the headlight lens gasket as shown in the illustration.

      Note

      Gently install the headlight lens gasket without pulling it.

    7. A01VUTQC01
      B005NIZ Corner Groove

      Set the headlight lens gasket into the corner groove.

      Note


      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    8. A01VY1MC01
      B005OOA Press in this Direction
      B005M97 Release Paper

      Using 2 screwdrivers with their tips wrapped with release paper, completely press the headlight lens gasket into the groove to install it.

      Note


      • Gently install the headlight lens gasket without pulling it.

      • If the headlight lens gasket is pulled while it is installed, it will not be installed properly in the corner groove.

    9. A01VWX9C01
      A 10 mm (0.394 in.) or more
      B005NIZ Corner Groove

      Repeat the following until the headlight lens gasket reaches the starting position: Temporarily install the headlight lens gasket to the straight groove and completely press it into the groove, and then temporarily install it to the corner groove and completely press it into the groove.

    10. After installing the headlight lens gasket completely, check that the ends overlap for 10 mm (0.394 in.) or more.

    11. Check the installation condition of the headlight lens gasket.

      Note


      • Make sure the headlight lens gasket is not protruding and is installed properly.

      • Make sure there is no gap between the ends of the headlight lens gasket.

      • Make sure to thoroughly check the corners as the headlight lens gasket is likely to be improperly installed in the corners.

  8. INSTALL HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. Clean the sealing surface of the headlight lens.

    2. A01VUT4

      Engage the 9 claws to install the headlight lens to the housing.

      Note

      Make sure all of the claws are engaged.

    3. A01VU0G

      Install the 4 screws.

    4. A01VXF7

      Using a T20H "TORX" driver, install the 4 "TORX" screws.

    5. Check the installation condition of the headlight lens gasket.

      Note

      Make sure the headlight lens gasket is not protruding and completely contacts the headlight lens.

  9. INSTALL HEADLIGHT GASKET (w/ Adaptive High Beam System)

    Click here

  10. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (w/ Adaptive High Beam System)

    Click here

  11. INSTALL HEADLIGHT GASKET

    Click here

  12. INSTALL HEADLIGHT ECU SUB-ASSEMBLY

    Click here