FUEL LID OPENER UNIT REMOVAL

PROCEDURE


  1. PRECAUTION

    for 8AR-FTS:

    Click here

    for 2GR-FKS:

    Click here

  2. REMOVE FUEL LID LOCK WITH MOTOR ASSEMBLY

    Click here

  3. REMOVE REAR WHEEL LH

    Click here

  4. REMOVE REAR WHEEL HOUSE LINER LH


    1. B005PQ1

      Remove the screw.

    2. B005OOT

      Remove the 2 screws.

    3. B005NLT

      Remove the 2 grommets.

      Tech Tips

      The grommets need to be replaced with new ones because they will break when they are removed.

    4. B005M6V

      Remove the clip.

    5. B005LRD

      Remove the 9 nuts and rear wheel house liner LH.

  5. REMOVE FUEL FILLER OPENING LID ASSEMBLY


    1. B005M5OC02
      B005M97 Protective Tape

      Apply protective tape around the fuel filler opening lid sub-assembly as shown in the illustration.

    2. B005NIYC02
      B005OOA Remove in this Direction

      Disengage the claw.

    3. Disengage the 4 guides to remove the fuel filler opening lid assembly as shown in the illustration.

  6. REMOVE FUEL TANK CAP ASSEMBLY


    1. B005OVMC02
      B005OOA Remove in this Direction

      Remove the fuel tank cap assembly as shown in the illustration.

    2. B005NHB

      Disengage the clamp to remove the fuel tank cap assembly.

  7. REMOVE FUEL FILLER OPENING LID SUB-ASSEMBLY


    1. Remove the fuel inlet box ring as shown in the illustration.

      B005NKBC02
      *1 Fuel Inlet Box Ring - -

    2. Remove the fuel tank filler pipe shield as shown in the illustration.

      B005OYZN02
    3. B005O0M

      Remove the 4 screws.

    4. B005O6HC02
      B005OOA Remove in this Direction

      Remove the fuel filler opening lid sub-assembly as shown in the illustration.

    5. Push the fuel tank filler pipe shield and fuel inlet box ring as shown in the illustration.

      B005P0EC02
      *1 Fuel Inlet Box Ring - -
      *a Push *b Pull

    6. Pull the fuel tank filler pipe shield and fuel inlet box ring as shown in the illustration to remove them as a set.

    7. B005LNFC02
      *1 Fuel Inlet Box Ring

      Remove the fuel inlet box ring from the fuel tank filler pipe shield.