QUARTER WINDOW GLASS(w/o Rear No. 2 Seat) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the adhesive application area with primer G.

      B005OYQC02
      *A Back Side - -
      *a Adhesive Positioning Center - -
      B005M97 Primer G - -
      Standard Dimension
      Area Dimension
      a 15.0 mm (0.591 in.) or more
      b 20.0 mm (0.787 in.) or more
      c 12.0 mm (0.472 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Apply adhesive to a new quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B005P9JC28
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 to 11.0 mm (0.315 to 0.433 in.)
        b 6.0 to 9.0 mm (0.236 to 0.354 in.)

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

        B005LNRC02
        *A Back Side - -
        *a Adhesive Positioning Center - -
        B005M97 Adhesive - -
        Standard Dimension
        Area Dimension
        a 6.0 mm (0.236 in.)
        b 6.0 mm (0.236 in.)
        c 6.0 mm (0.236 in.)
        d 6.0 mm (0.236 in.)

    4. Install the quarter window assembly to the vehicle body.


      1. Using suction cups, engage the 4 clips to install the quarter window assembly.

        Note


        • Check that the clips are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and quarter window assembly.

      2. Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

        Tech Tips

        Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

  2. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  3. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH

    Click here

  4. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

    Click here

  5. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (for LH Side)

    Click here

  6. INSTALL ROPE HOOK ASSEMBLY (for LH Side)

    Click here

  7. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for LH Side)

    Click here

  8. INSTALL REAR FLOOR FINISH SIDE PLATE LH

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  9. INSTALL REAR SEAT SIDE GARNISH LH

    Click here

  10. INSTALL UPPER QUARTER TRIM PAD LH

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  11. INSTALL REAR SEAT ASSEMBLY LH

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  12. INSTALL REAR DOOR SCUFF PLATE LH

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  13. INSTALL REAR FLOOR FINISH PLATE

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  14. INSTALL DECK SIDE TRIM BOX RH (except Full Size Spare Tire)

    Click here

  15. INSTALL DECK SIDE TRIM BOX RH (for Full Size Spare Tire)

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  16. INSTALL FRONT DECK FLOOR BOX (w/ Spare Tire)

    Click here

  17. INSTALL DECK FLOOR BOX LH (w/o Spare Tire)

    Click here

  18. INSTALL DECK FLOOR BOX RH (w/o Spare Tire)

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  19. INSTALL REAR NO. 4 FLOOR BOARD (except Full Size Spare Tire)

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  20. INSTALL REAR NO. 4 FLOOR BOARD (for Full Size Spare Tire)

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  21. INSTALL REAR DECK FLOOR BOX (w/ Spare Tire)

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  22. INSTALL SPARE WHEEL COVER (for Compact Spare Tire)

    Click here

  23. INSTALL REAR FLOOR CARPET (w/o Spare Tire)

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  24. INSTALL REAR NO. 3 FLOOR BOARD

    Click here

  25. INSTALL DECK BOARD ASSEMBLY

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  26. INSTALL TONNEAU COVER ASSEMBLY

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