SLIDING ROOF HOUSING(for Panoramic Moon Roof) REASSEMBLY

PROCEDURE


  1. INSTALL REAR SLIDING ROOF GARNISH


    1. A01RAA4

      Engage the 3 guides and 4 claws to install the rear sliding roof garnish to the sliding roof housing panel.

  2. INSTALL NO. 1 SLIDING ROOF SIDE GARNISH LH


    1. Clean the sliding roof housing panel.


      1. Using a heat light, heat the sliding roof housing panel.

        Heating Temperature
        Item Temperature
        Sliding Roof Housing Panel 20 to 30°C (68 to 86°F)

        CAUTION:


        • Do not touch the heat light and heated parts, touching the heat light may result in burns.

        • Touching heated parts for a long time may result in burns.

        B005MXIC23
        *a Heated Part
        *b Heat Light

        Note

        Do not heat the sliding roof housing panel excessively.

      2. Remove the double-sided tape from the sliding roof housing panel.

      3. Clean off any tape adhesive residue with cleaner.

    2. Coat the installation area of the sliding roof housing panel with primer.

    3. Remove the release paper from a new No. 1 sliding roof side garnish LH.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. Engage the clip and install the No. 1 sliding roof side garnish LH.

      B005LE5C01
      *A Back Side - -
      B005M97 Double-sided Tape - -

    5. Install the 6 nuts.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

  3. INSTALL NO. 1 SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  4. INSTALL NO. 1 SLIDE ROOF PANEL SUB-ASSEMBLY


    1. Clean the sliding roof housing panel.


      1. Using a heat light, heat the sliding roof housing panel.

        Heating Temperature
        Item Temperature
        Sliding Roof Housing Panel 20 to 30°C (68 to 86°F)

        CAUTION:


        • Do not touch the heat light and heated parts, touching the heat light may result in burns.

        • Touching heated parts for a long time may result in burns.

        B005MXIC23
        *a Heated Part
        *b Heat Light

        Note

        Do not heat the sliding roof housing panel excessively.

      2. Remove the double-sided tape from the sliding roof housing panel.

      3. Clean off any tape adhesive residue with cleaner.

    2. Coat the installation area of the sliding roof housing panel with primer.

    3. Remove the release paper from a new No. 1 sliding roof panel sub-assembly.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. B005MBPC01
      B005M97 Double-sided Tape

      Engage the guide and 6 clips, and install the No. 1 sliding roof panel sub-assembly.

    5. Using a T25 "TORX" socket wrench, install the screw.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

  5. INSTALL NO. 2 SLIDE ROOF PANEL SUB-ASSEMBLY


    1. B005LRZC01
      B005NIZ Nut
      B005LWS "TORX" Screw

      Using a T25 "TORX" socket wrench, temporarily install the No. 2 slide roof panel sub-assembly with the 2 screws and 4 nuts.

    2. Using a T25 "TORX" socket wrench, tighten the 2 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Tighten the 4 nuts to install the No. 2 slide roof panel sub-assembly.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  6. INSTALL SUNSHADE TRIM SUB-ASSEMBLY


    1. A01R9O2

      Using a T25 "TORX" socket wrench, install the sunshade trim sub-assembly with the 4 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    2. B005OHWC01
      *a Sunshade Cover
      *b End of Sunshade Cover
      B005OOA Install in this Direction

      Wrap the sunshade cover as shown in the illustration.

    3. Insert the ends of the sunshade cover into the slide roof rail sub-assembly as shown in the illustration.

    4. A01R8U5

      Engage the 2 guides and 2 claws.

    5. Using a T25 "TORX" socket wrench, install the 2 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    6. B005L33C01
      B005OOA Slide

      Slide the sunshade trim sub-assembly as shown in the illustration.

      Standard
      Area Dimension
      a 30 mm (1.18 in.)

  7. INSTALL SLIDE ROOF RAIL SUB-ASSEMBLY


    1. Install the slide roof rail sub-assembly with the 18 nuts.

      A01RB7W
      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

  8. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY (for Roof Sunshade)


    1. Apply MP grease to the gear of the sliding roof drive gear assembly.

    2. A01RF52

      Install the sliding roof drive gear assembly with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  9. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY (for Sliding Roof)


    1. Apply MP grease to the gear of the sliding roof drive gear assembly.

    2. A01RFJL

      Install the sliding roof drive gear assembly with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  10. INSTALL NO. 2 ROOF WIRE


    1. A01R9WG

      Engage the claw to install the No. 2 roof wire.

    2. Connect the connector.

  11. INSTALL ROOM LIGHT BRACKET


    1. A01RFN2

      Engage the clamp.

    2. Install the room light bracket with the 4 nuts.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }