SLIDING ROOF HOUSING(for Panoramic Moon Roof) INSTALLATION

PROCEDURE


  1. INSTALL SLIDING ROOF HOUSING ASSEMBLY


    1. Pass a string under the windshield outside moulding as shown in the illustration.

      B005LBLC01
      *1 Windshield Outside Moulding - -
      *a String - -

    2. Engage the 2 guides.

      B005NAUN01

    3. Temporarily install the sliding roof housing assembly with the 18 nuts.

    4. Tighten the 18 nuts to install the sliding roof housing assembly.

      Tech Tips

      Tighten the nuts in the order shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    5. B005P72C01
      *1 Windshield Outside Moulding
      *a String
      *b Correct
      *c Incorrect

      Apply soapy water to the windshield outside moulding.

    6. Slowly pull out the string to install the windshield outside moulding to the correct position.

  2. INSTALL ROOF RACK ASSEMBLY LH

    Click here

  3. INSTALL ROOF RACK ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  4. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. B005M60C01
      B005NIZ Bolt
      B005LWS Nut

      Install the rear sliding roof housing mounting bracket LH with the bolt and nut.

      Torque:
      Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  5. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  6. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. B005PDXC01
      B005NIZ Bolt
      B005LWS Nut

      Install the center sliding roof housing mounting bracket LH with the 2 bolts and 3 nuts.

      Torque:
      Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  7. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  8. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH


    1. B005P6EC01
      B005NIZ Bolt
      B005LWS Nut

      Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.

      Torque:
      Bolt
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Nut
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  9. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

    Tech Tips

    Use the same procedure as for the LH side.

  10. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY


    1. Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 6 screws.

    2. Perform a level check.

      B005MC5N01

      1. Check the difference in level of the sliding roof glass sub-assembly when the sliding roof glass sub-assembly is fully closed.

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

        Area Measurement Area Measurement
        A-A

        0 + 2.0 mm (0 + 0.0787 in.)

        0 - 1.0 mm (0 - 0.0394 in.)

        		 B-B

        0 + 2.2 mm (0 + 0.0866 in.)

        0 - 2.2 mm (0 - 0.0866 in.)
        C-C

        0 + 2.4 mm (0 + 0.0945 in.)

        0 - 1.0 mm (0 - 0.0394 in.)

        		 - -

    3. Perform a gap check.

      B005PX9N01

      1. Check the gap between the sliding roof glass sub-assembly and sliding roof housing assembly.

        Area Measurement Area Measurement
        A-A 4.6 to 7.0 mm (0.181 to 0.276 in.) B-B 5.4 to 7.4 mm (0.213 to 0.291 in.)

    4. After adjusting the sliding roof glass sub-assembly, using a T25 "TORX" socket wrench, tighten the 6 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  11. CHECK FOR WATER LEAK


    1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

    2. If there are any leaks, readjust the sliding roof glass sub-assembly.

  12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

    Click here

  13. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  14. INSTALL NO. 4 SLIDING ROOF SIDE GARNISH LH


    1. Move the sliding roof glass sub-assembly to the fully tilted up position.

    2. B005M50C01
      *a Plate
      B005OOA Install in this Direction

      Align the rear edge of the No. 4 sliding roof side garnish LH with the plate and temporarily install the No. 4 sliding roof side garnish LH.

    3. Slide the No. 4 sliding roof side garnish LH as shown in the illustration to fit the plate into the groove of the No. 4 sliding roof side garnish LH and install it.

  15. INSTALL NO. 4 SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  16. INSTALL NO. 3 SLIDING ROOF SIDE GARNISH LH


    1. B005NECC01
      *1 Rear Sliding Roof Garnish

      Install the No. 3 sliding roof side garnish LH.

      Tech Tips

      Make sure the front edge of the No. 3 sliding roof side garnish LH is contacting the rear sliding roof garnish.

  17. INSTALL NO. 3 SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  18. INSTALL NO. 2 SLIDING ROOF SIDE GARNISH LH


    1. B005L7OC01
      *1 Rear Sliding Roof Garnish

      Install the No. 2 sliding roof side garnish LH.

      Tech Tips

      Make sure the front edge of the No. 2 sliding roof side garnish LH is contacting the rear sliding roof garnish.

  19. INSTALL NO. 2 SLIDING ROOF SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  20. INITIALIZE PANORAMIC MOON ROOF SYSTEM

    Click here

  21. CHECK PANORAMIC MOON ROOF SYSTEM

    Click here