WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Lexus genuine part. If a non-Lexus genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the LKA/LDA system, forward recognition camera system, dynamic radar cruise control system, pre-crash safety system, automatic high beam system, adaptive high beam system or road sign assist system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE


  1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. B005O6E

      Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B005NPBC01
      *A Back Side
      *a Ceramic Notch
      *b Windshield Glass Edge Side

      Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 13.8 mm (0.543 in.)

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL WINDSHIELD GLASS RETAINER


    1. Using a brush or sponge, coat the installation area of 2 new windshield glass retainers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B005PRNC01
      *A Back Side
      *a Ceramic Notch

      Install the 2 new windshield glass retainers to the windshield glass as shown in the illustration.

  4. INSTALL NO. 2 WINDSHIELD GLASS SPACER


    1. Using a brush or sponge, coat the installation area of a new No. 2 windshield glass spacer with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B005M80C01
      *A Back Side
      *a Ceramic Notch

      Install the new No. 2 windshield glass spacer to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 5.5 mm (0.217 in.)

  5. INSTALL NO. 1 WINDSHIELD GLASS SPACER


    1. Using a brush or sponge, coat the installation area of a new No. 1 windshield glass spacer with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B005Q99C01
      *A Back Side
      *a Ceramic Notch

      Install the new No. 1 windshield glass spacer to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 7.5 mm (0.295 in.)

  6. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the installation area of a new windshield outside moulding with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B005OU9C01
      *A Back Side
      *a Edge Of Curved Surface

      Install the new windshield outside moulding to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 7.5 mm (0.295 in.)
      b 3.7 mm (0.146 in.)

  7. INSTALL WINDSHIELD GLASS SEAL


    1. Using a brush or sponge, coat the installation area of a new windshield glass seal with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the new windshield glass seal to the windshield glass as shown in the illustration.

      B005MZFC01
      *A Back Side - -
      *a Ceramic Notch - -

  8. INSTALL WINDOW GLASS ADHESIVE DAM


    1. B005LIRC02
      *a Cut

      Cut a new window glass adhesive dam so that it is the appropriate size as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 313.8 to 314.8 cm (10.29 to 10.33 ft.)

    2. Using a brush or sponge, coat the installation area of the new window glass adhesive dam with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Install the window glass adhesive dam to the windshield glass as shown in the illustration.

      B005P2HC01
      *A Back Side - -
      *a Ceramic Notch *b Adhesive Positioning Center
      *c Window Glass Adhesive Dam Positioning Center - -
      B005M97 Primer G - -
      Standard Dimension
      Area Dimension
      a 9.5 mm (0.374 in.)
      b 6.5 mm (0.256 in.)
      c 10.7 mm (0.421 in.)
      d 50.0 mm (1.97 in.)

      Tech Tips

      Install the ends of the window glass adhesive dam so that they are within the standard dimension (d) shown in the illustration.

  9. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY


    1. B005LLZC02
      *a Matchmark

      Position the windshield glass sub-assembly.


      1. Using suction cups, place the windshield glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the windshield glass sub-assembly and vehicle body.

        Note

        Check that the windshield glass stoppers are engaged to the vehicle body correctly.

      4. Remove the windshield glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with primer G.

      B005PRSC01
      *A Back Side - -
      *a Adhesive Positioning Center *b Ceramic Notch
      B005M97 Primer G - -
      Standard Dimension
      Area Dimension
      a 8.0 mm (0.315 in.)
      b 11.0 mm (0.433 in.) or more.
      c 7.0 mm (0.276 in.)
      d 11.0 mm (0.433 in.) or more.
      e 19.0 mm (0.748 in.) or more.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips


      • Apply primer G to the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the windshield glass sub-assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

      1. B005P9JC28
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 to 15.0 mm (0.472 to 0.591 in.)
        b 8.0 to 11.0 mm (0.315 to 0.433 in.)

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

        B005O5AC01
        *A Back Side - -
        *a Adhesive Positioning Center *b Window Glass Adhesive Dam Positioning Center
        *c Ceramic Notch - -
        B005M97 Adhesive - -
        Standard Dimension
        Area Dimension
        a 9.5 mm (0.374 in.)
        b 9.5 mm (0.374 in.)
        c 6.5 mm (0.256 in.)
        d 6.5 mm (0.256 in.)
        e 6.5 mm (0.256 in.)
        f 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive to the ceramic notches.

    5. B005LLZC02
      *a Matchmark

      Install the windshield glass sub-assembly.


      1. Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass sub-assembly.

      2. Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass sub-assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass sub-assembly using protective tape until the applied adhesive becomes hard.

        Tech Tips

        Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

    6. w/ Windshield Deicer System:


      1. Connect the connector.

  10. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  11. INSTALL TELEVISION ANTENNA ASSEMBLY (w/ Television Antenna)

    Click here

  12. INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the front section of the roof headlining assembly to its original position.

    2. w/ Forward Recognition with Heater Hood Sub-assembly:


      1. Connect the connector.

  13. INSTALL VISOR HOLDER (for LH Side)

    Click here

  14. INSTALL VISOR ASSEMBLY LH

    Click here

  15. INSTALL VISOR BRACKET COVER (for LH Side)

    Click here

  16. INSTALL ASSIST GRIP ASSEMBLY

    Click here

  17. INSTALL VISOR HOLDER (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  18. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  19. INSTALL VISOR BRACKET COVER (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  20. INSTALL FRONT PILLAR GARNISH LH

    Click here

  21. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  22. INSTALL MAP LIGHT ASSEMBLY

    Click here

  23. INSTALL FORWARD RECOGNITION CAMERA (w/ Lexus Safety System+)

    Click here

  24. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  25. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

    w/o EC Mirror: Click here

    w/ EC Mirror: Click here

  26. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  27. INSTALL WINDSHIELD MOULDING OUTSIDE LH

    Click here

  28. INSTALL WINDSHIELD MOULDING OUTSIDE RH

    Tech Tips

    Use the same procedure as for the LH side.

  29. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  31. INSTALL FRONT WIPER ARM HEAD CAP

    Click here

  32. INSTALL FRONT FENDER REINFORCEMENT SUB-ASSEMBLY TOP LH

    Click here

  33. INSTALL FRONT FENDER REINFORCEMENT SUB-ASSEMBLY TOP RH

    Tech Tips

    Use the same procedure as for the LH side.

  34. INSTALL COOL AIR INTAKE DUCT SEAL

    Click here