INSTRUMENT PANEL SAFETY PAD DISASSEMBLY

PROCEDURE


  1. REMOVE HEADUP DISPLAY (METER MIRROR SUB-ASSEMBLY) (w/ Headup Display)

    Click here

  2. REMOVE INSTRUMENT PANEL PASSENGER AIRBAG ASSEMBLY

    Click here

  3. REMOVE NO. 1 HEATER TO REGISTER DUCT


    1. B005MEV

      Remove the 3 screws <D> or <F>.

    2. w/ Ion Generator:


      1. Disengage the No. 1 heater to register duct from the ion generator sub-assembly.

    3. Remove the No. 1 heater to register duct.

  4. REMOVE NO. 4 HEATER TO REGISTER DUCT


    1. B005M81

      Remove the 3 screws <D> or <F> and No. 4 heater to register duct.

  5. REMOVE DEFROSTER NOZZLE ASSEMBLY


    1. B005MTS

      Remove the 3 screws <D> or <F> and defroster nozzle assembly.

  6. REMOVE NO. 1 SIDE DEFROSTER NOZZLE DUCT


    1. B005LLA

      Remove the 3 screws <D> or <F> and No. 1 side defroster nozzle duct.

  7. REMOVE NO. 2 SIDE DEFROSTER NOZZLE DUCT


    1. B005NZT

      Remove the 2 screws <D> or <F> and No. 2 side defroster nozzle duct

  8. REMOVE ION GENERATOR SUB-ASSEMBLY (w/ Ion Generator)

    Click here

  9. REMOVE NAVIGATION ANTENNA ASSEMBLY WITH BRACKET (w/ Navigation Antenna)

    Click here

  10. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY


    1. B005O11

      Remove the 4 screws <D> and No. 2 instrument panel register assembly.

  11. REMOVE NO. 1 ION GENERATOR BRACKET (w/ Ion Generator)


    1. for LHD:


      1. B005MC7

        Remove the 2 screws <D> and No. 1 ion generator bracket.

    2. for RHD:


      1. B005O1N

        Disengage the clamp.

      2. B005NAE

        Remove the 2 screws <D> and No. 1 ion generator bracket.

  12. REMOVE NO. 1 METER HOOD RETAINER


    1. B005MXP

      Remove the 2 screws <D> and 2 No. 1 meter hood retainers.

  13. REMOVE AUTOMATIC LIGHT CONTROL SENSOR

    Click here

  14. REMOVE NO. 1 DEFROSTER NOZZLE GARNISH


    1. Disengage the 7 claws, 5 clips and 2 guides.

      B005OXN

    2. Disengage the 7 guides to remove the No. 1 defroster nozzle garnish.

      B005PD3

  15. REMOVE ANTENNA CORD SUB-ASSEMBLY

    Click here

  16. REMOVE NO. 2 INSTRUMENT PANEL WIRE


    1. B005Q61

      Disengage the 10 clamps to remove the No. 2 instrument panel wire.

  17. REMOVE NO. 1 SIDE DEFROSTER NOZZLE


    1. B005PDUC01
      B005M97 Protective Tape

      Apply protective tape to the areas shown in the illustration.

    2. B005PIB

      Using a moulding remover A, disengage the 6 claws to remove the No. 1 side defroster nozzle.

  18. REMOVE NO. 2 SIDE DEFROSTER NOZZLE


    1. B005Q2FC01
      B005M97 Protective Tape

      Apply protective tape to the areas shown in the illustration.

    2. B005NAL

      Using a moulding remover A, disengage the 6 claws to remove the No. 2 side defroster nozzle.

  19. REMOVE NO. 1 INSTRUMENT PANEL PIN


    1. B005QFX

      Remove the 4 screws <D> or <E> and 4 No. 1 instrument panel pins.

  20. REMOVE GLOVE COMPARTMENT DOOR LOCK CYLINDER ASSEMBLY

    Note

    Perform this procedure only when replacement of the glove compartment door assembly is necessary.


    1. B005NCMC01
      *1 Glove Compartment Door Stopper Sub-assembly
      *a Stopper

      Disengage the claw to disconnect the glove compartment door stopper sub-assembly.

    2. Slightly bend stoppers (A) and (B) in the directions indicated by the arrows shown in the illustration and open the glove compartment door assembly until the stoppers are released.

    3. B005MOXC01
      *a 52.5°
      B005OOA Remove in this Direction

      Open the glove compartment door assembly to approximately 52.5° from its closed position. Pull it horizontally in the direction indicated by the arrow shown in the illustration to disengage the 2 hinges and remove the glove compartment door assembly.

      Note

      Pulling the glove compartment door assembly upward when removing it will cause the hinges to deform. Be sure to pull out the glove compartment door assembly horizontally.

    4. Mark the glove compartment door assembly as shown in the illustration.

      B005L40C01
      *A for LHD *B for RHD
      *a Edge of Curved Surface *b Marking
      Standard Measurement
      Area Measurement Area Measurement
      A 61.0 mm (2.402 in.) B 50.0 mm (1.969 in.)
      C 25.0 mm (0.984 in.) - -

    5. Insert a 3.0 mm (0.118 in.) drill bit into a drill.

    6. Tape the 3.0 mm (0.118 in.) drill bit 10.0 mm (0.394 in.) from the tip as shown in the illustration.

      Note

      Tape the 3.0 mm (0.118 in.) drill bit to prevent the drill bit from going too deep.

    7. Drill holes along the marking as shown in the illustration.

      B005MU0C01
      *a Tape *b Marking
      *c Drilled Hole - -
      Standard Measurement
      Area Measurement
      A 10.0 mm (0.394 in.)

      CAUTION:


      • In order to avoid injury, make sure to work carefully so that the tip of the drill does not slip.

      • Make sure to wear protective glasses when performing this procedure as shavings will fly about.

      Note

      To prevent the glove compartment door lock cylinder assembly from being damaged, make sure to only drill holes along the marking.

    8. Insert a 7.0 mm (0.276 in.) drill bit into a drill.

    9. Tape the 7.0 mm (0.276 in.) drill bit 10.0 mm (0.394 in.) from the tip as shown in the illustration.

      Note

      Tape the 7.0 mm (0.276 in.) drill bit to prevent the drill bit from going too deep.

    10. Redrill each hole using the 7.0 mm (0.276 in.) drill bit.

      CAUTION:


      • In order to avoid injury, make sure to center the tip of the drill in the pilot hole so that the tip of the drill does not slip.

      • Make sure to wear protective glasses when performing this procedure as shavings will fly about.

    11. Using a plier nipper (side cutters), cut the glove compartment door assembly between each hole.

    12. B005OPOC01
      *A for LHD
      *B for RHD
      B005OOA Move in this Direction

      Move the arm as shown in the illustration.

    13. Press the cylinder lock to release it and pull out the glove compartment door lock cylinder assembly from the glove compartment door assembly to remove it as shown in the illustration.

      B005MFVC01
      *A for LHD *B for RHD
      *a Cylinder Lock - -
      B005OOA Remove in this Direction - -