REAR AIR CONDITIONING UNIT REASSEMBLY

PROCEDURE


  1. INSTALL NO. 2 AIR CONDITIONING HARNESS ASSEMBLY


    1. B005PRV

      Engage the 2 claws to install the No. 2 air conditioning harness assembly.

  2. INSTALL REAR EVAPORATOR SUB-ASSEMBLY


    1. B005Q28C02
      B005OOA Install in this Direction

      Install the rear evaporator sub-assembly as shown in the illustration.

    2. B005P6N

      Install the rear cooling unit cover LH to the rear cooling unit cover RH with the 12 screws.

    3. Engage each clamp.

      B005N6I

  3. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. B005NQXC02
      B005OOA Install in this Direction

      Install the heater radiator unit sub-assembly.

  4. INSTALL COOLER UNIT CLAMP


    1. B005QCG

      Install the cooler unit clamp with the 2 screws.

  5. INSTALL NO. 3 COOLING UNIT BRACKET


    1. B005PJ6

      Install the No. 3 cooling unit bracket with the 2 screws.

  6. INSTALL NO. 2 COOLING UNIT BRACKET


    1. B005LRW

      Install the No. 2 cooling unit bracket with the 2 screws.

  7. INSTALL NO. 1 COOLING UNIT BRACKET


    1. B005OUE

      Install the No. 1 cooling unit bracket with the 3 screws.

  8. INSTALL REAR COOLING UNIT EXPANSION VALVE


    1. Remove the vinyl tape from the rear cooling unit expansion valve and rear evaporator sub-assembly.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the rear cooling unit expansion valve.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the 2 O-rings to the air conditioner tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surface free of foreign matter.

    4. B005P2V

      Using a 4 mm hexagon socket wrench, install the rear cooling unit expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }
    5. B005M7X

      Install the grommet.

    6. B005PJM

      Engage the 3 claws to install the plate.

  9. INSTALL REAR NO. 1 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY


    1. B005MXUC02
      *a Reference Point

      Using the reference points, install the rear No. 1 cooling damper servo sub-assembly with the 2 screws.

    2. Connect the connector.

  10. INSTALL REAR NO. 2 COOLING UNIT DAMPER SERVO SUB-ASSEMBLY


    1. B005MKJC02
      *a Reference Point

      Using the reference points, install the rear No. 2 cooling damper servo sub-assembly with the 2 screws.

    2. Connect the connector.

  11. INSTALL BLOWER MOTOR CONTROL


    1. B005NZS

      Install the blower motor control with the 2 screws.

  12. INSTALL REAR BLOWER MOTOR WITH FAN SUB-ASSEMBLY


    1. B005O61

      Install the rear blower motor with fan sub-assembly with the 3 screws.

      Note

      Replace the rear blower motor with fan sub-assembly if it has been dropped or subjected to a severe impact.