FRONT BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE FRONT WHEEL

    Click here

  2. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  3. DISCONNECT FRONT FLEXIBLE HOSE


    1. A01RBCW

      Remove the union bolt and gasket, and disconnect the front flexible hose from the front disc brake cylinder assembly.

  4. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. A01RESDC02
      *a Turn
      *b Hold

      Hold the 2 front disc brake cylinder slide pins and remove the 2 bolts and front disc brake cylinder assembly.

  5. REMOVE FRONT DISC BRAKE PAD


    1. A01RE6B

      Remove the 2 anti-squeal springs.

    2. A01RB4A

      Remove the 2 front disc brake pads from the front disc brake cylinder mounting.

  6. REMOVE FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT


    1. for Type A:


      1. Remove the front disc brake anti-squeal shim from each front disc brake pad.

    2. for Type B:


      1. Remove the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim from each front disc brake pad.

    3. A01RBPG

      Using a screwdriver, remove the front disc brake pad wear indicator plate from each front disc brake pad.

  7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE


    1. A01R9ZT

      Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting.

      Note

      Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.

  8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A01RFJD

      Remove the 2 front disc brake cylinder slide pins from the front disc brake cylinder mounting.

    2. A01RA1WC02
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bushing from the front disc brake cylinder slide pin (lower side).

      Note

      Do not damage the front disc brake cylinder slide pin.

  9. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT


    1. A01RAJU

      Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting.

  10. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING


    1. A01RFBI

      Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.

  11. REMOVE FRONT DISC


    1. A01RE9UC03
      *a Matchmark

      Put matchmarks on the front disc and the front axle hub sub-assembly.

    2. Remove the front disc.