PROPELLER SHAFT ASSEMBLY INSTALLATION

PROCEDURE


  1. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. B005O1BN01

      Remove SST from the transfer assembly.

    2. Insert the propeller with center bearing shaft assembly into the transfer assembly.

      Note


      • Be careful not to damage the transfer extension housing type T oil seal.

      • Be careful not to damage the universal joint boot when installing the propeller with center bearing shaft assembly.

    3. B005N2WC02
      *a Matchmark

      Align the matchmarks on the electro magnetic control coupling sub-assembly and propeller with center bearing shaft assembly.

    4. B005LBO

      Temporarily install the 4 nuts and 4 washers.

      Note

      Do not apply grease to the 4 bolts, 4 nuts or 4 washers.

    5. B005MJL

      Temporarily install the propeller with center bearing shaft assembly with the 4 bolts, and 4 center No. 2 support bearing washers.

      Note


      • Reuse the center No. 2 support bearing washers.

      • Do not apply grease to the 4 bolts or 4 center No. 2 support bearing washers.

    6. B005LBO

      Fully tighten the 4 nuts.

      Torque:
      73.5 N*m  { 749 kgf*cm, 54 ft.*lbf }

  2. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. B005QFSC02
      *a Piece of Cloth

      Remove the piece of cloth or equivalent from the universal joint flange.

    2. Using a 6 mm hexagon socket wrench, fully tighten the 6 cross groove joint set bolts.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }
    3. B005M9LN01

      With the vehicle unloaded, adjust the distance (A) between the rear side of the cover and shaft as shown in the illustration.

      Distance (A)
      57.5 to 58.5 mm (2.27 to 2.30 in.)

    4. With the vehicle unloaded, adjust the front and rear distance (A) between the edge surface of the center No. 2 support bearing assembly and the edge surface of the cushion respectively as shown in the illustration, and then tighten the bolts.

      B005N2BC01
      *a Center No. 2 Support Bearing Assembly (for Front Side) *b Center No. 2 Support Bearing Assembly (for Rear Side)
      Distance (A)
      11.5 to 13.5 mm (0.453 to 0.531 in.)
    5. B005MJL

      Fully tighten the 4 bolts.

      Torque:
      36.8 N*m  { 375 kgf*cm, 27 ft.*lbf }

    6. Check that the center line of the bracket is at a right angle to the shaft axial direction.

  3. INSPECT AND ADJUST TRANSFER OIL

    Click here

  4. INSPECT AND ADJUST JOINT ANGLE

    Note

    Measure the joint angle when the vehicle is raised using a four-post lift or when using a pit.

    Tech Tips

    If any vibration or noise occurs, perform the joint angle check as follows and replace the center No. 2 support bearing washers with ones of the correct thickness.


    1. Stabilize the propeller shaft and differential.


      1. Turn the propeller shaft several times by hand to stabilize the center support bearings.

      2. Using a jack, raise and lower the differential to stabilize the differential mounting cushion.

    2. Check the No. 1 and No. 4 joint angles.

      B005LP7C01
      *a No. 1 Joint Angle *b No. 4 Joint Angle

      1. Using SST, measure the transfer assembly installation angle (A) and propeller shaft assembly installation angle (B).

        SST
        09370-50010
        No. 1 Joint Angle
        Measurement Position No. 1 Joint Angle
        A-B

        -3.34° to -1.34° (for 8AR-FTS)

        -3.02° to -1.02° (for 2GR-FKS)

      2. Using SST, measure the rear propeller shaft assembly installation angle (C) and rear differential carrier assembly installation angle (D).

        SST
        09370-50010
        No. 4 Joint Angle
        Measurement Position No. 4 Joint Angle
        C-D 0.85° to 2.85°

        If the measured angle is not within the specified range, adjust it with center No. 2 support bearing washers.

    3. Adjust the No. 1 joint angle and No. 4 joint angle.


      1. Select center No. 2 support bearing washers for adjustment.

        Center No. 2 Support Bearing Washer Thickness
        Part No. Thickness mm (in.)
        90201-10095 3.2 mm (0.126 in.)
        90201-10081 4.5 mm (0.177 in.)
        90201-10083 6.5 mm (0.256 in.)
        90201-10084 9.0 mm (0.354 in.)
        90201-10085 11.0 mm (0.433 in.)
        90201-10086 13.5 mm (0.531 in.)
        90201-10134 15.5 mm (0.610 in.)
        90201-10135 17.5 mm (0.689 in.)

        Note


        • Make sure to use center No. 2 support bearing washers of the same thickness on both the right and left sides.

        • Do not use more than 1 adjusting washer per bolt.

  5. INSTALL PROPELLER SHAFT GUARD (for Front Side)


    1. Install the propeller shaft guard with the nut.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  6. INSTALL PROPELLER SHAFT GUARD (for Rear Side)


    1. Install the propeller shaft guard with the 2 bolts.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

  7. INSTALL WIRING HARNESS CLAMP BRACKET


    1. Install the wiring harness clamp bracket with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Engage the 2 clamps.

  8. INSTALL FRONT CENTER FLOOR COVER

    for 8AR-FTS:

    Click here

    for 2GR-FKS (w/ Canister Pump Module):

    Click here

    for 2GR-FKS (w/o Canister Pump Module):

    Click here

  9. INSTALL FRONT FLOOR COVER LH

    for 8AR-FTS:

    Click here

    for 2GR-FKS:

    Click here

  10. INSTALL NO. 2 ENGINE UNDER COVER

    for 8AR-FTS:

    Click here

    for 2GR-FKS:

    Click here