VALVE BODY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. B005L6C

      Connect the manual valve connecting rod to the manual valve lever sub-assembly.

    2. B005PBFN01

      Install the transmission valve body assembly to the automatic transaxle case sub-assembly with the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Bolt Length

      • Bolt (A): 31 mm (1.22 in.)

      • Bolt (B): 21 mm (0.827 in.)

      • Bolt (C): 51 mm (2.01 in.)

    3. Engage the clamp and guide to connect the transmission revolution sensor (NC) wire.

    4. Coat the O-ring of the temperature sensor with ATF.

    5. Connect the temperature sensor and install the temperature sensor clamp to the transmission valve body assembly with the bolt.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    6. Connect the 9 shift solenoid valve connectors.

    7. B005LEFC01
      *a Transmission Revolution Sensor (NT) Connector
      *b Transmission Revolution Sensor (NC) Connector
      *c Bend wire harness toward automatic transaxle case sub-assembly

      Connect the transmission revolution sensor (NT) connector and transmission revolution sensor (NC) connector.

      Note

      Be sure to bend the wire harness toward the automatic transaxle case sub-assembly. If the wire harness is positioned close to the transmission valve body assembly, it may interfere with the manual valve connecting rod.

  2. INSTALL TRANSAXLE SIDE COVER SUB-ASSEMBLY


    1. Remove any remaining seal packing from the sealing surface of the automatic transaxle case sub-assembly.

      Note

      Make sure that there is no ATF on the sealing surface.

    2. Clean the 13 bolts and bolt holes in the automatic transaxle case sub-assembly.

    3. B005P9S

      Temporarily install 2 stud bolts to the automatic transaxle case sub-assembly by hand, to the positions shown in the illustration.

      Item Part Number
      Stud Bolt 92122-80825
    4. B005NYIC01
      *a FIPG

      Apply FIPG to a new transaxle side cover sub-assembly.

      FIPG
      Toyota Genuine Seal Packing 1281 Three Bond 1281 or equivalent

      Note


      • Apply FIPG in a continuous line (width 2.5 mm (0.0984 in.)) along the sealing surface.

      • After applying FIPG, install the transaxle side cover sub-assembly to the automatic transaxle case sub-assembly within 3 minutes and tighten the bolts within 20 minutes.

    5. B005QFCC73
      *a Adhesive

      Apply adhesive to 2 or 3 threads on the ends of the 13 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      Make sure to install the bolts immediately after applying adhesive to prevent foreign matter from attaching to them.

    6. B005NBVC01
      *a Stud Bolt

      Using a T40 "TORX" socket wrench, install the transaxle side cover sub-assembly to the automatic transaxle case sub-assembly with the 11 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    7. Remove the 2 stud bolts.

    8. B005PZW

      Using a T40 "TORX" socket wrench, install the 2 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  3. INSTALL INLET NO. 1 OIL COOLER TUBE SUB-ASSEMBLY


    1. Coat a new O-ring with ATF and install it to the inlet No. 1 oil cooler tube sub-assembly.

      Note

      Ensure that the O-ring is not twisted.

    2. Install the inlet No. 1 oil cooler tube sub-assembly to the transaxle housing.

      Note

      The installation bolts will be installed after installing the outlet No. 1 oil cooler tube sub-assembly.

  4. INSTALL OUTLET NO. 1 OIL COOLER TUBE SUB-ASSEMBLY


    1. Coat a new O-ring with ATF and install it to the outlet No. 1 oil cooler tube sub-assembly.

      Note

      Ensure that the O-ring is not twisted.

    2. Install the outlet No. 1 oil cooler tube sub-assembly to the transaxle housing.

    3. B005LR2N01

      Temporarily install the 4 bolts in the order shown in the illustration.

    4. Fully tighten the 4 bolts in the order shown in the illustration.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  5. INSTALL TORQUE CONVERTER ASSEMBLY

    Click here

  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    Click here