DIFFERENTIAL CASE REASSEMBLY

PROCEDURE

INSTALL DIFFERENTIAL CASE TAPERED ROLLER BEARING (REAR SIDE)
1. Using SST and a press, install a new differential case tapered roller bearing (rear side inner race) to the differential case assembly.
  
  SST
  
  09316-12010
  
  09950-60020 ( 09951-00890 )
  
  09950-70010 ( 09951-07150 )
  Note
  
  Do not damage the differential case tapered roller bearing (rear side inner race) cage when installing the differential case tapered roller bearing (rear side inner race).
  
  Be sure to install the differential case tapered roller bearing (rear side inner race) so that there is no clearance between the differential case tapered roller bearing (rear side inner race) and the differential case assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.
2. Using SST and a hammer, install a new shim and differential case tapered roller bearing (rear side outer race) to the automatic transaxle case sub-assembly.
  
  SST
  
  09950-60020 ( 09951-00910 )
  
  09950-70010 ( 09951-07150 )
  
  Note
  
  Be sure to install the differential case tapered roller bearing (rear side outer race) so that there is no clearance between the differential case tapered roller bearing (rear side outer race), shim and automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.
INSTALL DIFFERENTIAL CASE TAPERED ROLLER BEARING (FRONT SIDE)
1. Using SST and a press, install a new differential case tapered roller bearing (front side inner race) to the differential case assembly.
  
  SST
  
  09523-36010
  
  09950-60010 ( 09951-00540 )
  
  09950-70010 ( 09951-07100 )
  Note
  
  Do not damage the differential case tapered roller bearing (front side inner race) cage when installing the differential case tapered roller bearing (front side inner race).
  
  Be sure to install the differential case tapered roller bearing (front side inner race) so that there is no clearance between the differential case tapered roller bearing (front side inner race) and the differential case assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.
2. Using SST and a hammer, install a new differential case tapered roller bearing (front side outer race) to the transaxle housing.
  
  SST
  
  09950-60020 ( 09951-00890 )
  
  09950-70010 ( 09951-07200 )
  
  Note
  
  Be sure to install the differential case tapered roller bearing (front side outer race) so that there is no clearance between the differential case tapered roller bearing (front side outer race) and transaxle housing. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly.

ADJUST DIFFERENTIAL SIDE BEARING PRELOAD

Remove any remaining seal packing from the contact surfaces of the transaxle housing and automatic transaxle case sub-assembly.
Install the differential case assembly to the automatic transaxle case sub-assembly.
Install the transaxle housing to the automatic transaxle case sub-assembly with the 24 bolts.

Torque:

Bolt (A), (B), (D)

29 N*m { 296 kgf*cm, 21 ft.*lbf }

Bolt (C)

35 N*m { 357 kgf*cm, 26 ft.*lbf }
Tech Tips
Bolt Length
- Bolt (A): 30 mm (1.18 in.)
- Bolt (B): 39 mm (1.54 in.)
- Bolt (C): 43 mm (1.69 in.)
- Bolt (D): 35 mm (1.38 in.)
Using SST, turn the differential case assembly right and left 2 or 3 times to settle the bearings.

SST

09564-33010

Using SST and a torque wrench, measure the turning torque of the differential side bearing while rotating SST at 100 rpm.

SST: 09564-33010

Turning Torque
0.3 to 1.8 Nm (3 to 18 kgfcm, 3 to 16 in.*lbf)

If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.

Shim Thickness

Part Number	Thickness (mm (in.))	Mark
90564-54088	1.10 (0.0433)	10
90564-54115	1.13 (0.0445)	11
90564-54116	1.16 (0.0457)	12
90564-54117	1.19 (0.0469)	13
90564-54118	1.22 (0.0480)	14
90564-54119	1.25 (0.0492)	15
90564-54120	1.28 (0.0504)	16
90564-54121	1.31 (0.0516)	17
90564-54122	1.34 (0.0528)	18
90564-54123	1.37 (0.0539)	19
90564-54124	1.40 (0.0551)	20
90564-54125	1.43 (0.0563)	21
90564-54126	1.46 (0.0575)	22
90564-54127	1.49 (0.0587)	23
90564-54128	1.52 (0.0598)	24
90564-54129	1.55 (0.0610)	25
90564-54130	1.58 (0.0622)	26
90564-54131	1.61 (0.0634)	27
90564-54132	1.64 (0.0646)	28
90564-54133	1.67 (0.0657)	29
90564-54134	1.70 (0.0669)	30
90564-54135	1.73 (0.0681)	31
90564-54136	1.76 (0.0693)	32
90564-54137	1.79 (0.0705)	33
90564-54138	1.82 (0.0717)	34
90564-54139	1.85 (0.0728)	35
90564-54140	1.88 (0.0740)	36
90564-54141	1.91 (0.0752)	37
90564-54142	1.94 (0.0764)	38
90564-54143	1.97 (0.0776)	39
90564-54144	2.00 (0.0787)	40

Remove the 24 bolts and transaxle housing from the automatic transaxle case sub-assembly.
Tech Tips
Bolt Length
- Bolt (A): 30 mm (1.18 in.)
- Bolt (B): 39 mm (1.54 in.)
- Bolt (C): 43 mm (1.69 in.)
- Bolt (D): 35 mm (1.38 in.)
Remove the differential case assembly from the automatic transaxle case sub-assembly.

INSTALL FRONT DRIVE SHAFT OIL SEAL LH
1. Coat the lip of a new front drive shaft oil seal LH with MP grease.
2. *a Depth
  
  Using SST and a hammer, install the front drive shaft oil seal LH to the automatic transaxle case sub-assembly.
  
  SST
  
  09316-10010
  
  09950-70010 ( 09951-07150 )
  
  Standard Depth
  
  -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
INSTALL FRONT DRIVE SHAFT OIL SEAL RH
1. Coat the lip of a new front drive shaft oil seal RH with MP grease.
2. *a Depth
  
  Using SST and a hammer, install the front drive shaft oil seal RH to the transaxle housing.
  
  SST
  
  09316-60011 ( 09316-00011 )
  
  Standard Depth
  
  -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)