OIL COOLER

INSTALL TRANSMISSION OIL THERMOSTAT

Tech Tips

Perform this procedure only when replacement of the transmission oil thermostat is necessary.

Install the transmission oil thermostat to the transmission oil cooler stay with the bolt as shown in the illustration.

Torque:

19.5 N*m { 199 kgf*cm, 14 ft.*lbf }

Connect the outlet oil cooler hose and transmission oil cooler hose to the transmission oil thermostat with each paint mark facing the front of the vehicle and slide the 2 clips to secure them.

*1	Outlet Oil Cooler Hose	*2	Transmission Oil Cooler Hose
*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
*c	30°	-	-
	Paint Mark Location	-	-

Note

Make sure to slide the outlet oil cooler hose and transmission oil cooler hose until each contacts the hose stopper of the transmission oil thermostat.
Make sure that each paint mark is within the location shown in the illustration.

Connect the No. 1 transmission oil cooler hose to the transmission oil thermostat with each paint mark facing up and slide the 2 clips to secure them.

*1	No. 1 Transmission Oil Cooler Hose	-	-
*a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
*c	60°	-	-
	Paint Mark Location	-	-

Note

Make sure to slide the No. 1 transmission oil cooler hoses until each contacts the hose stopper of the transmission oil thermostat.
Make sure that each paint mark is within the location shown in the illustration.

When replacing the transmission oil thermostat with a new one:
1. *a Pin
  
  *b Shaft
  
  Remove the pin from the transmission oil thermostat.
  
  Note
  
  Make sure that the shaft of the transmission oil thermostat protrudes from the cap after removing the pin.

INSTALL TRANSMISSION OIL COOLER

Connect the transmission oil cooler hose and inlet oil cooler hose to the transmission oil cooler and slide the 2 clips to secure them.

*1	Transmission Oil Cooler Hose	*2	Inlet Oil Cooler Hose
*a	Paint Mark	*b	30°
	Paint Mark Location	-	-

Note

Make sure to connect the transmission oil cooler hose and inlet oil cooler hose to the pipe of the transmission oil cooler with the corresponding color paint mark.
Make sure to slide each hose until it contacts the hose stopper of the transmission oil cooler.
Make sure that each paint mark is within the location shown in the illustration.

Temporarily install the transmission oil cooler to the front engine mounting bracket with the bolt (A).
Install the bolt (B).

Torque:

9.0 N*m { 92 kgf*cm, 80 in.*lbf }
Install the bolt (C).

Torque:

9.0 N*m { 92 kgf*cm, 80 in.*lbf }
Tighten the bolt (A).

Torque:

9.0 N*m { 92 kgf*cm, 80 in.*lbf }

CONNECT NO. 5 WATER BY-PASS HOSE

*a	2 to 7 mm (0.0787 to 0.276 in.)
*b	Paint Mark
*c	45°
	Clip Location

Connect the No. 5 water by-pass hose to the transmission oil cooler with the paint mark facing the front of the vehicle and slide the clip to secure it.

Note

Make sure to slide the No. 5 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.
Make sure that clip is within the location shown in the illustration.

Engage the water by-pass hose clamp to the No. 5 water by-pass hose.

CONNECT NO. 3 WATER BY-PASS HOSE

*a	2 to 7 mm (0.0787 to 0.276 in.)
*b	Paint Mark
*c	180°
	Clip Location

Connect the No. 3 water by-pass hose to the transmission oil cooler with the paint mark facing the left of the vehicle and slide the clip to secure it.

Note

Make sure to slide the No. 3 water by-pass hose until it contacts the hose stopper of the transmission oil cooler.
Make sure that clip is within the location shown in the illustration.

INSTALL BATTERY BRACKET REINFORCEMENT

Click here

INSTALL BATTERY CARRIER SUB-ASSEMBLY

Click here

INSTALL BATTERY

Click here

INSTALL INLET AIR CLEANER ASSEMBLY

Click here

INSTALL COOL AIR INTAKE DUCT SEAL

Click here

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note